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PDR PRESENTATION. Montgomery, AL. John Mathews Architectural/Structural Derek Sears Foundation Michelle Bailey Fluid Systems Clem Pin Building Thermal Systems Andrew Coulter Solar Thermal Systems. FLOOR PLAN LAYOUT- OPTION 1. 1 st floor. 2 nd floor. Basement.
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PDR PRESENTATION Montgomery, AL. John Mathews Architectural/Structural Derek Sears Foundation Michelle Bailey Fluid Systems Clem Pin Building Thermal Systems Andrew Coulter Solar Thermal Systems
FLOOR PLAN LAYOUT- OPTION 1 1st floor 2nd floor Basement
FLOOR PLAN LAYOUT-OPTION 2 1st Floor 2nd Floor Basement
ROOF TRUSS CONSIDERATIONS • Information Used In Analysis • Roof Structure • Standard Roof Sizes • Tiles • Factor of Safety Used • No attic necessary • Solar Panels • Most efficient between 30-40° • Each weighs around 80 lbs • Could have up to 4 solar panels • Each solar panel has a surface area of 4ft x 6ft • Environment • .2” of snow fall is the maximum ever recorded • Winds could reach up to 206 mph (F3 tornado) • Montgomery County has had 15 tornadoes since 1956
ROOF TRUSS LIMITS • Beam Forces • Maximum bending stress of material is 1650 lbs/ft² • Maximum compressive stress is 1700 lbs/ft² • Forces on trusses • Flat Plate Collectors • F=3.33lbs/ft² • Forces in the negative y-direction • Plywood • F=2.15625 lbs/ft² • Force in the negative y-direction • Shingles • F=.304 lbs/ft² • Force in the negative y-direction • Wind F=.00256V² • F=102.4 lbs/ft² • Force in the x-direction
ROOF TRUSS DATA COLLECTION • Factor of Safety (FOS) turns out to be 4.7 • Beam Loading(2”x12”) • Compressive loading failure is 24225 lbs • Bending moment failure is 313680 lbs-inches • Worst Case Scenario Calculations • Compressive load is 546.465 lbs • Bending moment is 66667 lbs-inches
WINDOWS AND DOORS • Windows - Use lowE2 glass - U value of .36 • Doors • Patio Doors - use lowE2 glass - U-value of .35 • Front Door - insulated metal with a wood print - U-value of .26
SOLAR WATER HEATING SYSTEMS • Hydronic System Analysis • Closed loop – Active system • Potable water routed to storage tank • Working Fluid circulates through collectors • Potable water is heated through heat exchanger • System requires auxiliary components like expansion tank, valves, etc.
MAJOR COMPONENTS ANALYZED • analysis & selection of suitable pump • selection of appropriate heat exchanger • selection of main water storage tank. • primary plumbing components – pipes For Each: • options, benefits and costs analyzed
HYDRONIC SYSTEM PUMP ANLAYSIS • How the analysis was carried out : • Design analysis was based on Architectural & Solar Thermal systems & options were considered • Architectural: basement & overall house dimensions • Solar Thermal: two possible options of Flat Plate Collectors with varying flow rates, dimensions and pressure losses. • Result of Total System Head Loss :
OPTIONS FOR MAIN PUMP • Grundfos UP Series Circulator • Stainless steel protects against corrosion • 3 Speed Super-Brute technology • Integrated removable check valve • Highest starting torque in its class • Quick connecting terminals • 3 yr warranty • Cost: $200-$400
BELL & GOSSETT WET ROTOR CIRCULATORS • Heat resistant, polypropylene impeller with closed design improves operating efficiency • Dura Glide Bearing System incorporates several components working together to eliminate seasonal freeze-up • Face plate and rotor sleeve feature corrosion resistant stainless steel • Cost : $100 - $300
HEAT EXCHANGER GEA FP HYDRONIC SERIES • Grazed Flat Plate • 3”X 8”, 14 plates, 8 GPM @ 5 Psi PD • Higher heat transfer co-efficient • High pressure ratings • Smaller size & weight • Cost: $200
STORAGE TANK W/INTEGRATED HXSOLARIDE HE SERIES • Heat exchanger: copper tubing wrapped & secured to the tank. • Double wall, vented design for leak detection • Anode rod equalizes aggressive water action for prolonged tank life • Temperature and pressure relief valve included • Max Pressure 150 Psi • Pressure Drop thru coil @ 2Gpm is 4.8 ft • Cost : $1700, 6 yr Limited Warranty
PLUMBING PIPES • PVC • Resistant to corrosion & abrasion • Lightweight, high impact strength • No water hammer • Easy, cost-effective installation compared to copper • Relative price stability over time • Cost: 3/4 In. x 10 Ft. PVC @ $2 • COPPER • Impermeable to contaminants & Biostatic • Will not burn or give off toxic fumes when exposed to fire • Withstand rapid temperature & pressure changes • Can leach lead/copper into water supply • Cost :Cerro 3/4 “ x 10 Ft. @ $18
Flat Plate Solar Collector – Sunmaxx M2 Thermal f-value Output
Flat Plate Solar Collector – Sunmaxx M2 21.53 ft2 aperture area 0.35 gpm flow rate Lower cost Smaller surface area and slower flow rate produce less hot water than SH Would handle 39.4% of hot water needs
Flat Plate Solar Collector – Enerworks SH10US Thermal f-value Output
Flat Plate Solar Collector – Enerworks SH10US 28.97 ft2 aperture area 0.52 gpm flow rate Higher cost Higher flow rate and larger surface area produce more hot water than M2 Would handle 47% of hot water needs
REFERENCES Window information http://www.americancraftsmanwin.com/productDetail.cfm?MID=1200&cat=RP&type=double Cellulose Insulation Specification Sheet http://www.homedepot.com/catalog/pdfImages/81/8123987d-90ca-46d2-b21f-dcf0a2ebe578.pdf Fiberglass Information http://www.homedepot.com/Building-Materials-Insulation-Fiberglass-Rolls/h_d1/N-5yc1vZ1xihZbay7/h_d2/Navigation?&storeId=10051&catalogId=10053&langId=-1 Shingle Data http://bestmaterial.com/detail.aspx?ID=16297 Lumber Data http://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr113/ch06.pdf http://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr07.pdf
REFERNCES – FLUID SYSTEMS • Pumps & Performance Curves www.grundfos.us/ & www.bellgossett.com/ • Heat Exchangers & Specifications http://www.gea-phe.com/usa/themes/products/brazed-plate-heat-exchangers-ecobraze/gbx-series/ & http://www.rheem.com/products/tank_water_heaters/ • Plumbing Pipes http://www.copper.org/Applications/plumbing/techref/guidespecs/gde_specs_main.html & homedepot.com REFERNCES – Solar Thermal Sunmaxx http://www.siliconsolar.com/visual-directory/flat-plate-solar-collectors.html Enerworks http://www.enerworks.com/
References- Foundations Foundations Building http://www.ornl.gov/sci/roofs+walls/foundation/ORNL_CON-295.pdf R-values for Concrete http://www.allwallsystem.com/design/RValueTable.html Wage Estimates http://www.bls.gov/oes/2008/may/naics5_238110.htm Conrete Cost Estimates http://www.cabq.gov/purchase/staff-commodity-assignments/purbch/concrete-ready-mix/Concrete%20Ready%20Mix Soil Density ftp://sidads.colorado.edu/pub/DATASETS/AVDM/data/soil_moisture/SMEX03/Alabama/ground_soil_moisture/regional_GSM/BD_AL_v2.txt