1 / 57

Series F4P 1/4 DIN Process and Temperature Controllers

Series F4P 1/4 DIN Process and Temperature Controllers. Watlow’s Next Generation Styling. Series V4T 1/4 DIN Temperature Controller. Series F4P Temperature and Process Controller. Series 97 Matching 1/16 DIN Limit Controller. F4P Focus Markets. Furnace and Oven. Applications

leia
Download Presentation

Series F4P 1/4 DIN Process and Temperature Controllers

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Series F4P 1/4 DIN Process and Temperature Controllers

  2. Watlow’s Next Generation Styling Series V4T 1/4 DIN Temperature Controller Series F4P Temperature and Process Controller Series 97 Matching 1/16 DIN Limit Controller

  3. F4P Focus Markets

  4. Furnaceand Oven • Applications • Heat Treating • Kilns • Autoclaves • Foundry & Metal Processing

  5. Electronic Components and Assembly • Semiconductor processing equipment • Electronic assembly equipment • Test Equipment

  6. Packaging and Sealing • Box Sealing • Shrink Wrapping • Blister Packing

  7. Other FocusIndustries • Applications • Analytical Instruments • Pulp and paper processing • Petrochemical processing

  8. Ease of Use The most important selection factor following quality and reliability when selecting a temperature controller is ease of use. Source:1997 VDC Worldwide Market Report for Industrial Electronic Temperature Controllers

  9. Enhanced Display and Keypad Control programming made easy through advanced technology • Icons for international applications • Read-at-a-glance process display • Full message prompting of operation and setup

  10. F4 Operator Interface • Primary process display • Large 5-digit, 7-segment display • 0.562” (14.3mm) display digit height • F or C, degree, and decimal point indication • Operations display • 4 line X 20 characters per line • High definition back lit LCD • Wide viewing angle

  11. F4 Operator Interface • 6 Operator interface keys • Rubber key switch with tactile feel • Four navigational keys • Parameter and value selection • “i” information key • Toggle for help • Dedicated Auto/Manual operation key

  12. F4 Operator Interface • Discrete LED Indicators • Control output indication • Alarm active indication • Communications activity • Auto/Manual operation indication

  13. Advanced Hardware Features • 20 MHz operation, 16-bit processor • NEMA 4X, IP 65 sealed front panel • Shallow 4” (101mm) overall case depth • FLASH memory for field software update

  14. F4 Industrial Design Features • High strength injection molded case • 3.85 “ (97.8mm) behind panel depth • Ergonomic design styling • Compatible with Series 96 & 97 limit • NEMA 4X, IP 65 front panel seal • Convenient 4 screw installation brackets

  15. F4 Industrial Design Features • Touch safe wiring termination • Removable for wiring convenience • Accepts 12 to 22 gauge wires • Positive latching feature • Connection integrity • Withstands equipment vibration

  16. Loaded With Standard Hardware Features • 3 universal analog inputs (2 & 3 optional) • TC, RTD, process (no DIP switches) • 4 digital inputs (standard) • Control functions Contact closure or DC voltage

  17. Modular Hardware Inputs and Outputs • Field replaceable input and output modules • Dual control outputs • Reverse/Direct or Off • Linear or time proportioned • Switched dc/open collector, SSR, process • Alarms (2 standard) • Process, deviation, rate • 2 A mechanical relays

  18. Leading the Way in Communications • Serial communications standard • EIA 232 & EIA 485 hardware interfaces • MODBUS protocol • 9600 and 19,200 baud • Allows in field software updates

  19. Hardware Features • Retransmit outputs • 2 optional • Current or voltage • Process, set points,% power • Universal power supply • 85 to 265 vac/vdc, 50 to 60 hz • Optional 24 to 28 vac/vdc

  20. Performance Specifications • Operating range • 0 to +65C • Calibration accuracy • 0.1% of span, +/- LSD (whole digit) • Sensor update rate • 20 Hz, 50 ms, Input 1 • 10 Hz, 100 ms, Input 2 and Input 3

  21. F4 Hardware Architecture Input to Output Isolation Minimum 500 Vac/Vdc between blocks

  22. Agency Approvals • UL, c-UL 916 listed • User replaceable input and output modules • European CE conformity • EN 50082-2, immunity standard • EN 50081-2, emission standard • EN 61010-1 low-voltage directive, safety • NEMA 4X, IP 65 front panel seal

  23. Software Architecture Main Page Operations Page Setup Page Factory Page

  24. Software Architecture • “Guided” setup & programming • Guided configuration • Presents a sequence of parameter choices needed to complete a functional configuration • Full unabbreviated text • Uses full text messages, not cryptic parameter and configuration names

  25. Software Operation • Context sensitive help Toggle the “Information” key

  26. Process Value Bargraph Displays • View both • Output 1A and 1B in graphical format

  27. Programming A User-Named Alarm • Select first line to change

  28. Programming A User-Named Alarm

  29. Programming A User-Named Alarm

  30. Programming A User-Named Alarm • Select alarm on Output 1

  31. Programming A User-Named Alarm

  32. Programming A User-Named Alarm

  33. Programming A User-Named Alarm • Enter “VENT OPEN” to name output

  34. Programming A User-Named Alarm • Save change, output naming complete

  35. Programming A User-Named Alarm • Return to normal operations display with “Vent Open” status displayed

  36. F4 Software Architecture • Function naming • Optional, up to 10 characters • Better operator recognition Enter Alarm Name: Alarm 1 Adjusts Character Selects Character

  37. F4 Software Architecture • Pop up verification displays • Lets the user know when the F4 software is storing changes in Non Volatile Memory Save Setup Changes or restore Values? Restore Save

  38. F4 Software Architecture Main Page____ Go to Operations Go to Setup Go to Factory Main Page • Display key control parameters • Up to 16 customer programmable control parameters • Set points, alarms, errors, % power • Inner loop set point (cascade control) • Bar graphs/set point and process • Gateway to controller configuration

  39. F4 Software Architecture Operations Page Main Page____ >Go to Operations Go to Setup Go to Factory • Auto tune PID control parameter values • Edit PID crossover points • Digital set points • Alarm set points

  40. F4 Software Architecture Setup Page Main Page____ Go to Operations >Go to Setup Go to Factory • Controller functional configuration • System settings • PID units, F or C, auto tune SP, • sensor failure, open loop, transfer power levels • Inputs; analog and digital • Outputs; control, alarm, communications, retransmit • Custom main page; selections

  41. F4 Software Architecture Factory Page Main Page____ Go to Operations Go to Setup >Go to Factory • Set lockout • Change password • Diagnostics • Date code, software revisions, etc. • Calibration data

  42. F4 Temperature/ProcessStandard Operation • Open or closed loop operation • Automatic, closed loop control • Control action responds to differences in set point value • and process value • Manual, open loop operation • Control actions responds to manual changes to the controller output power levels.

  43. F4 Temperature/ProcessStandard Operation • Five heat cool PID sets • Four crossover points programmable in the operations menu • Crossover based on set point or process value

  44. F4 Temperature/Process Standard Operation • Auto/manual control operation • Manual to auto transition • Based on the last set point • Based on set point tracking (reverse bumpless) • Auto to manual operation • System menu choices for heat/cool transfer power levels

  45. F4 Temperature/Process Standard Operation • Single or multi-point offset feature • Single-point • Linear across entire operating span • Multi-point (10 points and offset values) • Points can be positioned anywhere over the entire operating span -19999 to 30000 • Offset values are +/- 1000 units/degrees • Offset values are linearly interpolated between points

  46. F4 Temperature/Process Standard Operation • Digital set point feature • Four namable set points • Activated via the four digital inputs • Set point values are entered in the operations menu • Set point name and value appear on the main page • Values can not be adjusted from the main page • Digital set points have priority over local set point

  47. F4 Temperature/Process Standard Operation • Additional features • Process outputs • Duplex • 4 to 20 mA, 20 to 4 mA • Ramp to set point • Ramp on start up/ramp on set point • Square root input linearization

  48. F4 Temperature/Process Standard Operation • Additional features • Custom messages • 4 user definable up to 50 characters • Activated by digital inputs • Displayed in main page • Tuning feature • Auto tune for heat only, cool only or heat and cool

  49. F4 Temperature/Process Standard Operation Main Page • Displayable options • Local or digital (namable) set point • Bar graphs • Set point, process value, output % power value • Tune status, active PID set • Digital input status

More Related