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FROM NANOPARTICLES TO ADVANCED MACRO APPLICATIONS . The 4th International Conference on NANOTECHNOLOGY FOR THE PLASTICS & RUBBER INDUSTRIES February 2, 2009. Shenkar College of Engineering & Design . NANO - POSS ENHANCED POLYMER ADHESIVES. Dr. Ana Dotan Prof. Hanna Dodiuk
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FROM NANOPARTICLES TO ADVANCED MACRO APPLICATIONS The 4th International Conference on NANOTECHNOLOGY FOR THE PLASTICS & RUBBER INDUSTRIES February 2, 2009 Shenkar College of Engineering & Design
NANO - POSS ENHANCED POLYMER ADHESIVES Dr. Ana Dotan Prof. Hanna Dodiuk Plastics Engineering Shenkar
Nano enhancement – How? • The small nano particles presents an enormous surface area • The potential of using nano fillers for enhancement of adhesive properties is promising provided • agglomeration is avoided • good interfacial bonding is obtained
Nano structuring methodology Functionalization of the nano particles surface leads to chemical reactions in reactive polymer systems (thermosetting) The large surface area of nano particles (hundreds of m2/gr.) leads to interaction with polymer molecules in the nano level Nano Structured Adhesives & Composites
Objectives Study the effects of • POSS functionalities • nano structure of adhesives • macro properties of adhesives
Polyhedral oligomericsilsesquioxanes • The name silsesquioxane comes from the “sesqui”, which means one and a half • General formula: (RSiO1.5)n - 1.5 oxygens for each silicon • The suffix “ane” represents a hydrocarbon group, R. • The term polyhedral indicates the cage or polyhedron nature of the (RSiO1.5)n core. http://matdl.org/matdlwiki/index.php?title=softmatter:POSS
POSS POSS chemical composition is a hybrid, intermediate (RSiO1.5) between that of silica (SiO2) and silicone (R2SiO). POSS molecules can be thought of as the smallest particles of silica possible.
non reactive end groups • partial • functionalization • many reactive • end groups :
POSS Functionalities 3-(Aminoethyl)amino)propyl-Heptaisobutylsubstituted 2-(3,4-Epoxycyclohexyl)ethyl)-Heptisobutyl substituted Octaphenyl substituted Glycidoxypropyldimethylsilyloxy- Heptacyclopentyl substituted isocyanatopropyldimethylsilyloxy – Heptacyclopentyl substituted
POSS nanocomposites • The incorporation of POSS cage structure into polymeric networks often results in dramatic improvements in polymer properties • increase in use temperature • oxidation resistance • surface hardening • improved mechanical properties • reductions in flammability and heat evolution
Dispersionnanostructure of POSS in polymermatrix POSS agregates Top row: Electronenergyfiltered (EF) compositionalimages of C and Si. Bottomrow: combinedSi+C elemental map, Si/C elemental map, and a conventional non-EF brightfieldimage. POSS molecules are Si richcomparedtothepolymermatrixwhichis C richcomparedto POSS molecules. http://www7430.nrlssc.navy.mil/facilities/emf/nanocomp.htm
Methodology • Nano structuring of epoxy adhesives by a variety of functionalized POSS particles • Effect on bulk & adhesion properties
Experimental • Analysis methods • Dynamic Mechanical Analysis (DMA) • Lap shear strength: ASTM D-1002. Aluminum adherends + unsealed chromic acid anodization • Peel strength: ASTM D-1876. Aluminum adherends+ unsealed chromic acid anodization
Tg of POSS/Low temp. EPOXY Tg(°c) Tg increases in the range of 2-5 Wt.% of POSS
Tg of POSS/Med. temp. EPOXY Tg increases in the range of 0.5-1 Wt.% of POSS
Tg of POSS/High temp. EPOXY Tg increases in the range of 2-3 Wt.% of POSS
EFFECT OF POSS ON STORAGE MODULUS at 25 oC Low temp. Epoxy Highest effect at low concentration of reactive POSS
The Effect of POSS on Storage Modulus at 25oC Med. temp. Epoxy Highest effect at low concentration of POSS
The Effect of POSS on Storage Modulus at 25oC High temp. Epoxy Highest effect at low concentration of POSS
Low temp. EPOXY/POSS ADHESIVES Shear and Peel Strengths * Weight concentration at maximum Tg
High temp. epoxy/POSSPeel Strength Best results for amino, glycidoxy& epoxy POSS
High temp. epoxy/POSSShear Strength Best results for 3% Amino POSS No significant increase in SS
POLYURETHANE ADHESIVES • Materials • Trifunctional polypropylene polyether polyol (Desmophen 1380 BT, Bayer, Germany) • Linear polypropylene ether polyol (Desmophen 1110 BD, Bayer, Germany) • A mixture of diphenylmethane-4,4’-diisocyanate (MDI) with isomers and higher functional homologues (Desmodur VK 10, Bayer, Germany)
EXPERIMENTAL • Analysis methods • Differential Scanning Calorimetry (DSC) • Dynamic Mechanical Analysis (DMA) • Lap shear strength: ASTM D-1002 • Peel strength: ASTM D-1876
The effect of 1, 3 and 5 wt% POSS-octaphenyl on storage modulus
The effect of 1, 3 and 5 wt% POSS-glycidoxypropyl on storage modulus
CONCLUSIONS • The type of the functional groups (reactive/non reactive) of the POSS nano particles, is the dominant factor in the formation of the molecular network and resultant properties • Optimal concentration exists for each functional derivative of POSS for Tg increase of adhesives systems • Optimal concentration exists for each functional derivative of POSS for toughening of adhesives systems • Only small amounts (< 5%) are needed to cause significant improvements, due to the large surface area of nano particles • Excess amounts results in plasticization effect
Acknowledgements TehilaEfrat – Shenkar, UML Irena Belinsky - IPRC THANK YOU FOR THE ATTENTION