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Throughout the business supply chain, risks abound that can ultimately impact food safety and security. FOOD SECURITY. Access • Availability • Utilization. CLIMATE CHANGE. POVERTY. Agricultural Production. Food Manufacturing. Consumer Contact. Inputs Harvesting
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Throughout the business supply chain, risks abound that can ultimately impact food safety and security FOOD SECURITY Access • Availability • Utilization CLIMATE CHANGE POVERTY • Agricultural Production • Food Manufacturing • Consumer Contact • Inputs • Harvesting • Post harvest handling • Storage • Transportation • Processing • Packaging • Storage • Distribution • Point of sale • Storage • Handling • Consumption Raw Materials • Pathogens • Cross-Contamination FOOD SAFETY Mitigating for these risks allows us to: Make more food available •Reduce demand for increased production •Manage environmental footprint Lower food production costs •Expanded trade opportunities •Reduced hunger and poverty
Mycotoxins • Secondary fungal metabolites that exert toxic effects on animals and human beings. • More than 300 secondary metabolites have been described but only thirty really exert toxic effects. • Health impact varies based on mycotoxin type and quantity consumed • The chemical structures of mycotoxins are very diverse Zearalenone Deoxynivalenol Aflatoxin B1 Polyacetates :aflatoxins, citrinine, ochratoxins patulin, zearalenone, fumonisins, Terpenes :trichothecenes (sesqui), tremorgenes, Peptides :ergotamin (alcaloïdes), tryptoquivaline,.. Piperazines :sporidesmin, gliotoxin, roquefortine,.. Fumonisin B1 Ochratoxin A
Impact of climate change on agriculture EFSA Prediction for risk of aflatoxin B1 contamination in maize • Prevalence of mycotoxin – changes in risk areas • EFSA’s Emerging Risks Unit identified changing patterns in mycotoxincontamination due to climate change • especially aflatoxins, in cereals such as wheat, maize and rice • Shift of supply regions may also introduce new risks of mycotoxin control +2oC climate change scenario +5oC climate change scenario
Mycotoxin Implications Highly confidential Mars Inc.
FSS&T Grand Challenges Highly confidential Mars Inc.
In the field • Good agricultural practices • Biocontrol • Match cultivar with geographic region & climate (humidity / temperature / rainfall) • Strain selection (breeding & GMO) • Treatments (insects and fungi) • At harvesting • Timing of harvest (maturity / moisture) • During storage • Shelling • Drying • Grading • During process & • transformation • Inbound acceptance sampling • Temperature • Binders Mycotoxin Mitigation Crop Survey Supplier Quality Assurance Factory Quality Management Process
What is biocontrol? • Use of one living organism to control another by competitive exclusion • Field introduction of large numbers of nontoxigenic spores of same species known to produce target mycotoxin • Competes with naturally occurring toxigenic strains for infection sites on crop • Due to higher numbers swamps toxigenic strains reducing mycotoxin concentration in crop Highly confidential Mars Inc.
Inbound Acceptance Sampling • Sampling 20 samples from truck • 10 first points combined as Group A • 10 latter points combined as Group B • Sample A&B are individually ground for testing
The Food Safety Domino Effect Starts by addressing Food Safety with 1 supplier • Establishing a relationship with a customer through clear specification and audit Impacts a supply chain Impacts an industry Impacts society
Variability in supply and demand Impact of climate change on agriculture • - climate stress introduces new risks • Prevalence of mycotoxin – changes in risk areas Extreme weather wipes out crops Raw materials grown in new regions – how do you assess risk? Water scarcity
Aflatoxins • Four aflatoxin types (order of toxicity): • B1 >G1 > B2 > G2 • Other aflatoxin types occur as metabolic products (e.g., aflatoxin M1 in milk) • Highly toxic • Aflatoxins are among the most toxic naturally occurring substances known. • Carcinogenic, hepatotoxic, mutagenic and teratogenic • All animal species affected by aflatoxins. • Can be passed through food chain (e.g., milk of animals which are fed contaminated feed). • Heat Stable • Withstand typical food processing temperatures Aflatoxin B1
Variability in supply and demand • 2012 A Year of Drought and Floods Hits Supply • Drought in Russia and US hits grain quantity and quality • US • Yield down nearly 30% • Quality 23% of the crop is rated as good to excellent down from 66% • UK wheat harvest hit by rain impacting Quality • only 4% of supplies from top-grade varieties reached top milling standards, compared with 40% last year Russia Forecast 2012 % change from 2011
Overview of Biocontrol Research Plan Nontoxigenic strain selection & competitive assessment Inoculum optimisation CSIRO Field trials including post-harvest treatments in maize Initial nontoxigenic strain screening Inoculum preparation Aflatoxin assays PCH
Inoculum Optimisation for Tropical Conditions • Problem • Aspergillus flavus spore numbers in soil in experiments in Thailand have been lower than expected • Potential causes • Soil fungi and bacteria may outcompete Aspergillus flavusin very wet soils, as may occurwith tropical rainfall, resulting inpoor growth of inoculum Highly confidential Mars Inc.
Current Method of Inoculum Preparation • CSIRO process for manufacturing inoculum for use in biocontrol in maize and peanuts is simple, relatively inexpensive and requires only a mixer • Grow Aspergillus flavus spores in the laboratory • Mix the spores with 60% molasses as a carrier • Add mixture to hulled rice at rate of 2% by weight • Broadcast the rice on fields at appropriate rates, 50 – 400 kg/ha, to assess the efficacy of the process Highly confidential Mars Inc.
Inoculum Optimisation for Tropical Conditions • Goal • Encourage germination of spores on hulled rice at time of manufacture, 1-7 days before spreading • Solution • Increase aw of rice substrate during manufacture • aw 0.95-0.96 appeared optimal in promoting germination of Aspergillus flavus spores • Did not result in anticipated difficulties • Fungus did not sporulate in enclosed sacks within 7 days • Fungus did not clump the rice grains within 7 days • Other fungi did not grow Highly confidential Mars Inc.
Inoculum Optimisation for Tropical Conditions • Growth of inoculum on wet soil (1.00 aw) after 3 days- growth is almost entirely of contaminant fungi • Growth at 0.90 aw after 3 days- most grains show growth of A. flavus and some sporulation • Growth at 0.98 aw after 3 days- heavy A. flavus sporulation is evident Highly confidential Mars Inc.