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Thomas Barker (Level 1) Mustafa AL Salmi (Level 1) Chemical and Material Engineering

Sustainable Manufacturing Process to produce B ulk Metallic Glass (BMG). Thomas Barker (Level 1) Mustafa AL Salmi (Level 1) Chemical and Material Engineering. Uses and Applications of the BMG. What are uses and application of BMG made from Ni-Cu-Ti-Zr-Al ?.

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Thomas Barker (Level 1) Mustafa AL Salmi (Level 1) Chemical and Material Engineering

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  1. Sustainable Manufacturing Process to produce Bulk Metallic Glass (BMG) Thomas Barker (Level 1) Mustafa AL Salmi (Level 1) Chemical and Material Engineering

  2. Uses and Applications of the BMG What are uses and application of BMG made from Ni-Cu-Ti-Zr-Al ?

  3. The main export countries of bulk metallic glass Kuwait The expected countries to show significant demand in bulk metallic glass U.K The expected main market of bulk metallic glass Saudi Arabia Canada The expected new market of bulk metallic glass China U.S.A Mexico India Brazil Chile Australia South Africa New Zealand

  4. For example in U.K : 9.033 Tonnes of ribbons (BMG) 1806.6 Tonnes of ribbons are wasted 21.02 Kilowatts Hours 2500 phone cases

  5. Our BMG

  6. what are the physical and chemical properties of Nickel (), Copper (), Titanium (), Zirconium () and Aluminum () Elements ? elements? Process Route Evaluation and Selection

  7. Why  should bulk metallic glass be made from Nickel (), Copper(), Titanium(), Zirconium () and Aluminum() elements? Process Route Evaluation and Selection Choi-Yim, H., Xu, D. and . Johnson, W. (2003).

  8. Process Chemistry & Process Conditions What are the ores and sources  of Nickel (), Copper (), Titanium (), Zirconium () and Aluminum () elements?

  9. Process Chemistry & Process Conditions • Rapid cooling of metals required to form amorphous phase (1000 K/s). • BMGs require much lower cooling rates (1-100 K/s). • Hence scaling up to industrial manufacture easier. • Also gives thicker cross section (more applications). • BMGs require research into which compositions yield greatest GFA. Heraeus. (2017). Comparison of the atomic structures of a crystalline metal and an amorphous metal.

  10. Medical tools made from BMG of Ni-Cu-Ti-Zr-Al Process Route Evaluation and Selection what are the potential process routes to produce bulk metallic glass ? First process route: Injection Molding (clamping unit) Molten of Ni-Cu-Ti-Zr-Al BMG of Ni-Cu-Sn- as thin sheet Rapid Solidification at Totalmateria.com. (2008) 2 science, just. (2017).  Bienfait, B. and Ertl, P. (2018)

  11. Second process route: Molten of Ni-Cu-Ti BMG of Ni-Cu-Ti-Zr-Al as thin film Melt spinning Al Zr Zr Ni-Cu Glass of Ni-Cu-Ti as thin sheet Custompartnet.com (2018 ) Bienfait, B. and Ertl, P. (2018) Lee, P., Liu, W., Lin, C. and Huang, J. (2007). Injection molding (clamping unit) Physical vapor deposition By pulsed Laser deposition Magnetic parts made from BMG of Ni-Cu-Ti-Zr-Al Bienfait, B. and Ertl, P. (2018) Science, just. (2017). 

  12. Third process route: Ions of Ni-Cu-Ti-Zr-Al BMG of Ni-Cu-Ti-Zr-Al as thin film Ions of Ni-Nb-Sn + Bienfait, B. and Ertl, P. (2018).  Wafer (Si) Medical tools made from BMG of Ni-Cu-Ti-Zr-Al Sn Sn Wafer (Si) Powder Injection Moulding Ions of Glass of Ni-Cu-Ti-Zr-Al as thin sheet Lee, P., Liu, W., Lin, C. and Huang, J. (2007). Ions implantation Mixing science, j. (2017). Semiconductor chip made from BMG of Ni-Cu-Ti-Zr-Al Semiconductor ship used as Darlington transistor. (2017) Bienfait, B. and Ertl, P. (2018) Roll forming

  13. Our process route : Powder and binder of Ni-Cu-Ti-Zr -Al Mixing system Used as feedstock for PIM The wasted parts are collected in tub metallic glass 3D printer  Powder Injection Molding dipping coating Medical tools made from BMG of Ni-Cu-Ti-Zr-Al The wasted parts are collected in tub Smartphone back waterjet. (2017). Further Process Bienfait, B. and Ertl, P. (2018) waterjet Machinery, P. (2017)

  14. Process Route Evaluation and Selection Looking more closely at the process route :

  15. Comparison of the four process route in term of viability, technology, advantage and disadvantage

  16. Our process provide: Efficient use of feedstock(Ni-Cu-Ti-Zr-Al)  The carbon dioxide intensity is low High percentage of technology techniques used from total manufacturing process ‘’Goal 9: Build resilient infrastructure, promote inclusive and sustainable industrialization and foster innovation’’ (United Nation, 2019)

  17. Also......... It has low vulnerability to disasters. low levels of ambient air pollution Recycling the waste during the entire process ‘’Goal 11: Make cities and human settlements inclusive, safe, resilient and sustainable’’ (United Nation, 2019)

  18. In Conclusion Our Sustainable Manufacturing process Eco-Design

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