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? 2011 Pearson Education, Inc. publishing as Prentice Hall. Outline. Global Company Profile: Toyota Motor CorporationJust-in-Time, the Toyota Production System, and Lean OperationsEliminate WasteRemove VariabilityImprove Throughput. ? 2011 Pearson Education, Inc. publishing as Prentice Hall. Ou
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1. 2011 Pearson Education, Inc. publishing as Prentice Hall 16 PowerPoint presentation to accompany
Heizer and Render
Operations Management, 10e
Principles of Operations Management, 8e
PowerPoint slides by Jeff Heyl
2. 2011 Pearson Education, Inc. publishing as Prentice Hall Outline
3. 2011 Pearson Education, Inc. publishing as Prentice Hall Outline Continued
4. 2011 Pearson Education, Inc. publishing as Prentice Hall Outline Continued
5. 2011 Pearson Education, Inc. publishing as Prentice Hall Outline Continued
6. 2011 Pearson Education, Inc. publishing as Prentice Hall Learning Objectives When you complete this chapter you should be able to:
7. 2011 Pearson Education, Inc. publishing as Prentice Hall Learning Objectives When you complete this chapter you should be able to:
8. 2011 Pearson Education, Inc. publishing as Prentice Hall Toyota Motor Corporation
9. 2011 Pearson Education, Inc. publishing as Prentice Hall Toyota Motor Corporation
10. 2011 Pearson Education, Inc. publishing as Prentice Hall TPS Elements
11. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT/Lean Operations Good production systems require that managers address three issues that are pervasive and fundamental to operations management: eliminate waste, remove variability, and improve throughput
12. 2011 Pearson Education, Inc. publishing as Prentice Hall Just-In-Time, TPS, and Lean Operations
13. 2011 Pearson Education, Inc. publishing as Prentice Hall Just-In-Time, TPS, and Lean Operations
14. 2011 Pearson Education, Inc. publishing as Prentice Hall Eliminate Waste
15. 2011 Pearson Education, Inc. publishing as Prentice Hall Ohnos Seven Wastes
16. 2011 Pearson Education, Inc. publishing as Prentice Hall Eliminate Waste
17. 2011 Pearson Education, Inc. publishing as Prentice Hall The 5 Ss Sort/segregate when in doubt, throw it out
Simplify/straighten methods analysis tools
Shine/sweep clean daily
Standardize remove variations from processes
Sustain/self-discipline review work and recognize progress
18. 2011 Pearson Education, Inc. publishing as Prentice Hall The 5 Ss Sort/segregate when in doubt, throw it out
Simplify/straighten methods analysis tools
Shine/sweep clean daily
Standardize remove variations from processes
Sustain/self-discipline review work and recognize progress
19. 2011 Pearson Education, Inc. publishing as Prentice Hall Remove Variability
20. 2011 Pearson Education, Inc. publishing as Prentice Hall Sources of Variability
21. 2011 Pearson Education, Inc. publishing as Prentice Hall Sources of Variability
22. 2011 Pearson Education, Inc. publishing as Prentice Hall Improve Throughput
23. 2011 Pearson Education, Inc. publishing as Prentice Hall Improve Throughput
24. 2011 Pearson Education, Inc. publishing as Prentice Hall Just-In-Time (JIT) Powerful strategy for improving operations
Materials arrive where they are needed when they are needed
Identifying problems and driving out waste reduces costs and variability and improves throughput
Requires a meaningful buyer-supplier relationship
25. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT and Competitive Advantage
26. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT and Competitive Advantage
27. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Partnerships
28. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Partnerships
29. 2011 Pearson Education, Inc. publishing as Prentice Hall Concerns of Suppliers
30. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Layout
31. 2011 Pearson Education, Inc. publishing as Prentice Hall Distance Reduction
32. 2011 Pearson Education, Inc. publishing as Prentice Hall Increased Flexibility
33. 2011 Pearson Education, Inc. publishing as Prentice Hall Impact on Employees
34. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduced Space and Inventory
35. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Inventory
36. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Variability
37. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Variability
38. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Variability
39. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Inventory Reducing inventory uncovers the rocks
Problems are exposed
Ultimately there will be virtually no inventory and no problems
Shingo says Inventory is evil
40. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Lot Sizes
41. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Lot Sizes
42. 2011 Pearson Education, Inc. publishing as Prentice Hall Lot Size Example
43. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Setup Costs
44. 2011 Pearson Education, Inc. publishing as Prentice Hall Lower Setup Costs
45. 2011 Pearson Education, Inc. publishing as Prentice Hall Reduce Setup Times
46. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Scheduling
47. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Scheduling
48. 2011 Pearson Education, Inc. publishing as Prentice Hall Level Schedules Process frequent small batches rather than a few large batches
Make and move small lots so the level schedule is economical
Jelly bean scheduling
Freezing the schedule closest to the due dates can improve performance
49. 2011 Pearson Education, Inc. publishing as Prentice Hall Scheduling Small Lots
50. 2011 Pearson Education, Inc. publishing as Prentice Hall Kanban
51. 2011 Pearson Education, Inc. publishing as Prentice Hall Kanban
52. 2011 Pearson Education, Inc. publishing as Prentice Hall Kanban
53. 2011 Pearson Education, Inc. publishing as Prentice Hall More Kanban
54. 2011 Pearson Education, Inc. publishing as Prentice Hall More Kanban
55. 2011 Pearson Education, Inc. publishing as Prentice Hall More Kanban
56. 2011 Pearson Education, Inc. publishing as Prentice Hall The Number of Kanban Cardsor Containers
57. 2011 Pearson Education, Inc. publishing as Prentice Hall Number of Kanbans Example
58. 2011 Pearson Education, Inc. publishing as Prentice Hall Advantages of Kanban
59. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Quality
60. 2011 Pearson Education, Inc. publishing as Prentice Hall JIT Quality Tactics
61. 2011 Pearson Education, Inc. publishing as Prentice Hall Toyota Production System
62. 2011 Pearson Education, Inc. publishing as Prentice Hall Toyota Production System
63. 2011 Pearson Education, Inc. publishing as Prentice Hall Lean Operations
64. 2011 Pearson Education, Inc. publishing as Prentice Hall Building a Lean Organization
65. 2011 Pearson Education, Inc. publishing as Prentice Hall Building a Lean Organization
66. 2011 Pearson Education, Inc. publishing as Prentice Hall Lean Operations in Services
67. 2011 Pearson Education, Inc. publishing as Prentice Hall