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Heat Sterilizers. SEPAK Industries, 2006. Outline. Purpose Types of Sterilizers Functionality and Appearance Our Design Questions. Why Heat Sterilizers?. Sterilize: free of all living organisms Nutrient media sterilization is essential to all fermentation processes
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Heat Sterilizers SEPAK Industries, 2006
Outline • Purpose • Types of Sterilizers • Functionality and Appearance • Our Design • Questions
Why Heat Sterilizers? • Sterilize: free of all living organisms • Nutrient media sterilization is essential to all fermentation processes • Proper growth, consistent product • Food, Pharmaceutics are ingested
Sterilization Solutions • Batch / Continuous • Indirect / Direct Heat • Classifications: • HTST • UHT
Our Design Solution • HTST Sterilizer • Plate Heat Exchangers • Indirect heating • Steam for Heat • Cold Water for Cooling
How HTST Sterilizers Work? Springer (2000)
Appearance SEPAK Industries, 2006
Advantages of HTST • Reduces Denaturing • Avoids Dilution • Reduced downtime • Uniform heating • Large Surface Area • Compact, small “footprint” for SA provided • Turbulence generated, high heat transfer coefficient
Disadvantages of HTST • Fouling of heat exchanger due to salts in media • Corrosion of pipes from high T,P steam • Lower Heat Exchanger Efficiency vs. Direct Sterilization (SIP – Steam In Place)
Design Considerations • Variables to Consider: • Bacteria Present (Temperature -> Length) • Pipe Diameter (Turbulence Flow) • “Kill Ratio”
Our Design – Main Sterilizer • HTST Type I Problem (CHEE380, Dr. Daugulis) • Temp=150oC (Design), 160oC (Safety) • Bacillus stereothermophilus and Clostridium botulinum – Extremely heat resistant! • Length=~3.3m • Bulk Velocity=0.17m/s (turbulent) • Time=~19s