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JSC “ZAES” A ctivities

JSC “ZAES” A ctivities. Head of business development department Volkova Irina ivolkova@zaes.ru. Helsinki | 1 6 .0 8 .201 7. Contents. 1. CONTEXT OF THE ORGANIZATION. 2. QUALITY MANAGEMENT SYSTEM. 3. TYPES OF ACTIVITIES. 4 . DATA Management and monitoring information systems.

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JSC “ZAES” A ctivities

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  1. JSC “ZAES”Activities Head of business development department Volkova Irina ivolkova@zaes.ru Helsinki| 16.08.2017

  2. Contents 1. CONTEXT OF THE ORGANIZATION 2. QUALITY MANAGEMENT SYSTEM 3. TYPES OF ACTIVITIES 4. DATA Management and monitoring information systems 5. A comprehensive proposal for the project NPP "Hanhikivi-1"

  3. Context of the Organization General information Personnel competences Customers of services Licenses, certificates

  4. General information • • • • • • • • • •

  5. Personnel competences Federal rules and regulations for nuclear facilities ISO 9712:2012 Self-training Diploma Examinational confirmation of knowledges Higher education Technical training VT UT PT RT LT Certification innon-destructive testing Certification in non-destructive testing methods

  6. Customers of services Countries, for which conformity assessment of equipment delivered to nuclear facilities is conducted Countries, for which quality control and acceptance of nuclear fuel is conducted NPPs and other nuclear facilities in Russia NPPs and other nuclear facilities in Russia The TianwanNPP in P. R. China The Tianwan NPP in P. R. China The Loviisa NPP in Finland The Armenian NPP The Armenian NPP The Kozloduy NPP in Bulgaria The Belarusian NPP The Dukovany NPP and the Temelin NPP in Czech Republic The Kudankulam NPP in India The Paks NPP in Hungary A total of 50 customer service: 45 Russian and 5 foreign counterparties

  7. Licenses, certificates

  8. Quality management system History of QMS development and certification Certificate of QMS compliance

  9. History of QMS developmentand certification      2006 2007 2008 2011 2014 November 2017 • Certification of QMS according to ISO 9001:2000 • Certification of QMS according toISO 9001:2015 • Development of QMS documentation • Certification of QMS according to • GOST R ISO9001-2001 • Certification of QMS according to GOST R ISO 9001-2008 • and • ISO 9001:2008 • Certification of QMS according to GOSTISO 9001-2011 • and • ISO 9001:2008

  10. Certificates of QMS compliance

  11. Types of activities Accepted products Conformity assessment of products Quality control of nuclear fuel manufacturing Independent Expert Metal Science Laboratory

  12. Accepted products • Equipment with long manufacturing cycle (steam generator, MCP and others) • Crane facilities for NPP • Re-fuellingmachines • Pipe lines • Heat-exchange equipment • Heat machinery equipment • Electrical equipment • Fuel for Russian and foreign NPPs • Products and components for separate plants and enriching cycle • Products and components for radiochemical plants • Materials and semi-finished products, used for manufacturing of equipment for NPP • Other types of products 1,2,3 and 4 safety class

  13. Conformity assessment of productsdelivered to nuclear facilities Compliance inspection of WDD withthe requirements of FNR, TR, GOST WDD review Compliance inspection of QP form and content with the requirements of RD and ND Review and approval of QP Manufacture readiness inspection Readiness inspection of manufacture to start of production of products under developed WDD and PTD (licenses, personnel, equipment and others) Execution control of technological operations according to QP Control of compliance with the requirements of WDD and PTD by enterprise at all stages of products manufacturing Control of compliance of order and scope of conducted testing with the requirements of testing program and procedure Participation in testing Acceptance inspection Visual and, if necessary, measuring testing of finished products, completenesscheck of products and accompanying documentation

  14. Quality controlof nuclear fuel manufacturing Nuclear fuel consumers and types of reactors VVER-440 VVER-1000 VVER-1200 The Kola NPP The Novovoronezh NPP The Loviisa NPP,Finland The Armenian NPP The Paks NPP, Hungary The Dukovany, Czech Rep The Leningrad NPP The Rostov NPP The Balakovo NPP The Kalinin NPP The Rostov NPP The Tianwan NPP, China The Kozloduy NPP, Bulgaria The Temelin NPP, Czech Rep EGP-6 The Bilibino NPP BN-800 RBMK BN-600 The Beloyarsk NPP The Smolensk NPP The Leningrad NPP The Kursk NPP The Beloyarsk NPP Research reactors

  15. Scope of accreditation independentexpert metallurgical laboratories (IEML) Extension of scope of accreditation, in consortium with accredited test centres (laboratories) The current scope of accreditation IEML The determination of crack resistance characteristics Mechanical testing Chemical analysis Characterization of the resistance of the low - and high-cycle fatigue Technological tests Definition of dbtt Metallographic examination Measurement method Rockwell Hardness measurement Measurement of Vickers Corrosion tests

  16. International accreditation ofIEML 2017 2018 Accreditation of IEML in accordance with the requirements of international standard ISO/IES 17025:2005 the accreditation Body of the Republic of Kazakhstan, full member of ILAC/IAF signatory of the mutual recognition Agreements of ILAC -MRA/IAF –MLA The planned period of accreditation - November 2017 Accreditation of IEML in accordance with the requirements of international standard ISO/IES 17025:2005 in the European accreditation body, which is a full member of ILAC/IAF The planned period of accreditation - the second quarter of 2018 Accreditation of IEML as a testing laboratory performing works on confirmation of conformity of products for which establishes the requirements related to safety in the field of atomic energy use, obligatory requirements The planned period of accreditation - October 2017

  17. Data management and monitoring information system AISMKOS MIWP

  18. Automated information system of quality monitoring and conformity assessment(AIS MKOS)

  19. Mobile inspector workplace (MIWP) Control points of QP • Identification • Order

  20. A comprehensive proposal for the project NPP "Hanhikivi-1" Cooperation with TÜV SÜD ET-BW A comprehensive proposal

  21. Creation of consortiumwith TÜV SÜD ET-BW 2. Working seminar • of JSC“ZAES”andTÜV SÜD ET-BW • oncomparison and harmonization of international and national rules and standards for inspections • (2015, 10 inspectors) • Framework Agreement • for rendering services in the field of quality in order to supporting and contribution to • RosatomSC international projects implementation (26.01.2015) JSC “ZAES” & TÜV SÜD ET-BW 3. Common inspections • of JSC “ZAES” and TÜV SÜD ET-BW based on developed single approach of conformity assessment at foreign and Russian manufacturers (2015) • 4. Accreditation • of JSC “ZAES” as an inspection body according to international standard ISO/IEC 17020:2012 Conformity assessment. Requirements for the operation of various types of bodies performing inspection (2015)

  22. Comprehensive offer in the framework of the project of NPP "Hanhikivi-1" JSC "VPO "ZAES" (On inspection) NPP “Hanhikivi-1” • The qualification of inspections of manufacturers • Audits of manufacturers/suppliers • Inspections when manufacturing the equipment at the manufacturing plants in Russia • Conducting mechanical, chemical, metallographic and corrosion testing of steel products TÜV SÜD ET-BW (On inspection) In relation to the products 2,3,4 class security IEML

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