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Soybean Dehulling Technologies: Hot, Warm and Cold Dehulling Paul Smith – Export Sales Manager (Europa Crown Limited – United Kingdom). Introduction. There are 3 types of mainstream dehulling available: Cold, Warm and Hot
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Soybean Dehulling Technologies: Hot, Warm and Cold Dehulling Paul Smith – Export Sales Manager (Europa Crown Limited – United Kingdom) Europa Crown Limited – A CPM Company
Introduction • There are 3 types of mainstream dehulling available: Cold, Warm and Hot • The type used is dependent on a number of factors such as bean country of origin, plant location, protein/fibre in meal requirements • For example: • If High Protein Meal is required then Warm or Hot Dehulling should be undertaken • If the plant location is a country prone to sub-zero conditions then Hot Dehullingcould be undertaken to enable the beans to reach the required temperature for processing • Warm Dehulling designed for imported beans whereas Hot Dehulling allows beans to be processing ‘straight from the harvest’ • Cold Dehulling can be used to add a Dehulling section to an existing Preparation Plant Europa Crown Limited – A CPM Company
Hot Dehulling • Up to 90% hulls removed giving up to 48% protein in meal and ≤ 3.3% fibre. • Can process beans with moisture up to 13.5% with up to 3% drying • No tempering of beans required eliminating cost of process Grain Dryer, Tempering Silos or Rotary Conditioners. • Crown Vertical Seed Conditioner (VSC) heats, dries and conditions beans preparing the beans for ultimate hull removal in only 30 minutes. • Crown Patented Jet Dryer provides a short term increase in bean temperature to create a ‘popping’ effect to maximise Hulls removal. • Gravity flow through system from Jet Dryers through Aspirators/Conditioners. • Generally only 1 stage of Cracking required unless further Protein Concentrate processing is to be undertaken • Low heating requirements due to recycled air. • Low installation and maintenance costs Europa Crown Limited – A CPM Company
Hot Dehulling Europa Crown Limited – A CPM Company
Warm Dehulling • Designed for imported beans or high protein seed areas • If Raw Protein is high enough (≥ 36%) then Warm Dehulling can produce a High-Protein Meal (≥ 48%) with Double Stage Cracking • Meal Fibre of ≤ 3.5% (depending on raw seed quality) • Up to 3% drying • More commonly used for Mid-Protein (44-47%) Markets • No Grain Dryer, Tempering Silos, or Rotary Conditioners • Easily converted to Hot Dehulling – add Jet Dryer • Low installation and maintenance costs Europa Crown Limited – A CPM Company
Warm Dehulling Europa Crown Limited – A CPM Company
Cold Dehulling • Allows Dehulling to existing Preparation System • Allows existing heating and conditioning systems to be retained • Low installation and operating costs • Utilises Crown Aspirators • Crown Secondary Aspiration System Europa Crown Limited – A CPM Company
Cold Dehulling Europa Crown Limited – A CPM Company
Crown Aspirators (Patented) • Many sizes available (1,200 to 18,000 m³/hr) • Durable choke fed design • Ceramic lined impact areas • Internal impact rods increase hull separation • 1.5 kW rotor feeder • True counter-current design • Very efficient, no high velocity areas and no large or heavy particles lifted, reducing hull refining system • Easily adjusted re-circulated air system, reduces emissions • Additional drying available with heating air • Option to insulate Europa Crown Limited – A CPM Company
Crown Aspirator Europa Crown Limited – A CPM Company
Thank you for your time. Any Questions? Paul Smith - Export Sales Manager Europa Crown Limited Waterside Park Livingstone Road Hessle East Yorkshire HU13 0EG United Kingdom Tel: (+44) 01482 640099 Email: psmith@europacrown.com Europa Crown Limited – A CPM Company