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Compressores Elétricos CPG

2011. Compressores Elétricos CPG. Produtos de Alta Performance. Desenvolvidos para você !. Compressor Elétrico de Parafuso CPG. CPG 380 – 450 – 480 hp. Applications. Every industry needs compressed air

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Compressores Elétricos CPG

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  1. 2011 Compressores ElétricosCPG Produtos de Alta Performance.Desenvolvidos para você !

  2. Compressor Elétrico de Parafuso CPG

  3. CPG 380 – 450 – 480 hp

  4. Applications • Every industry needs compressed air • Approximately 60-70% of the manufacturing processes can run with compressed air produced by oil-injected compressors • Automotive • Chemicals/ Power plants • Cement • Oil and Gas • Paper • Glass Industries

  5. 8 bar 10 bar 13 bar 280 kW 315 kW 355 kW A clear product portfolio from 280 to 355 kW Several variants available to meet all the needs. Machines in compliance with local requirement of the targeted markets. (CE, ASME, UL) • Pressure variants: 8,10,13 bar • Regulation : on/off • Ambient temp : 46°C • Cooling : water cooled • Water separator drain included • No integrated dryer

  6. Technical datas @ 50 Hz SER J/l FAD m3/min

  7. Low Noise Level: Respect of the Environment 77-80 dB 45 dB 60 dB 65 dB 70 dB 85 dB 100 dB 125 dB Low noise level by design : high quality insulation foam, low rotation speed of the fan, compact and integrated canopy.

  8. Product Presentation • Canopy • Oil vessel • Air filtration • Controller • Motor • Unloader • Element • Transmission

  9. Compressor Layout (1/4) front view 1 2 3 4 5 6 7

  10. Compressor Layout (2/4) rear view 8 9 10 11 12 13 14

  11. Compressor Layout (3/4) top view 15 16 17 18

  12. Compressor Layout (4/4) Right side view 19

  13. Robust and industrial canopy Function = robust and industrial canopy design • All models fit in one canopy size • Large panels on the front and the back • Robust and industrial design • Footprint = 9,5 m2 2250 mm 4450 mm 2140 mm

  14. High efficiency air filtration Function = preserve the internal components against contamination • Air inlet filter is composed of filter element and filter housing : • Larger filtration surface area • Expand filter life time over 4000 h • Rapid access for maintenance • Protect your machine against dust contamination: • Cyclonic pre-filtration • 2-micron pleated air filter • Possible ducting of the air inlet

  15. Advanced controller for optimum efficiency Function : improved management of the compressor with user friendly access to all settings • User friendly interface : • Choice of 3 languages out of 27 available • Service schedule with automatic warnings • Advanced monitoring system : • Permanent monitoring: temperature/outlet pressure • Faults control : High oil T°C / overload / High pressure ... • Automatic restart: Standard • Start/Stop timers: Standard, up to 8/day • Communication possibilities : • CAN network (up to 4 compressors) or Multilogic Box

  16. Air suction unloader Function : accurate regulation with a pneumatic suction valve • Built to last unloaders • Simpler and less parts: valve housing, plunger, spring, seal rings and solenoid valve. • Optimized design for accurate control through a SV • Easy maintenance and improved lifetime (8000 hrs) Cut view

  17. Gear driven transmission for total reliability Function : energy efficiency and reliabilty over lifetime • Increased efficiency: • 3% higher efficiency compared with belt driven machine • no loss in a long term running • Total reliability over time : • no risk of misalignment • increase lifetime of the element (the most expensive component in a compressor) thanks to antivibration pads • reduced maintenance costs. No periodic change

  18. High efficiency element Function : deliver more compressed air for minimum energy consumption • High level of reliability: thanks to a selection of high quality material (rotors, bearings…) • Oil injection flow for long operating life • Energy efficiency : • Low speed air end for delivering more compressed air at same power • State of the art technology with minimize specific energy requirement

  19. Water separator for high air quality Function : insure water is removed from compressed air • Separator fitted as standard • Mounted as standard after the cooler system : no need for additionnal cost for external condensate treatment • Protect the reliability on the customer installation : air in contact with products is clean and dry. • Cyclonic separator • Automatic drain (solenoid valve) or manual drain (ball valve) • Protection of the environment

  20. Cooling system : Tube heat exchanger Function : water cooling system for improved operating temperature • Long lifetime solution • Tubular system • Simple system , easy to maintain and repair • Large exchange surface • High thermal effciency rate • Technology that fullfil the needs: • Well known technology (used in cemistry…), very reliable. • Compact solution • Fullfiil requirements for fluid under pressure, and system with temperature variation

  21. Cooling system : Tube heat exchanger Heat exchanger : working principle Water drain tap : In winter, the water must be drained to protect the system from freezing

  22. Cooling system : optimized air ventilation flow Function : axial fan for optimized cooling flow • Improved efficiency (thanks to low energy consumption) • Easy maintenance and cleaning • Low noise level • Optimal ventilation capacity

  23. High efficient motor Function : motor with high efficiency and reliability • Internal fan increase motor cooling capacity • High efficiency motor with efficiency ratio @ 0,95. • 4 pole motor, SF= 1,15 • Manufacturer present in Europe for technical service and support • Approvals : CE, UL • Low and medium voltages available (6kV, 10kV…)

  24. Lifecycle cost Function : clear maintenance schedule to keep max effciency over lifetime Rotair Fluid lifetime 2000hrs Oil filter Airl filter Longlife oil separator Unloader/ Check valve/MPV/ TV GEAR DRIVEN Drive coupling/ Element overhauling 24,000 h 2,000 h 3,000 h 4,000 h 6,000 h 8,000 h • Service kits for easier management • Identifier parts: original and qualified components • Schedule given in the electronic controler • Service Level A each 2000Hrs • Service Level B each 6000Hrs • Service Level C each 8000Hrs • Service level D each 24000Hrs

  25. Service kits Function : ease the maintenance with clear information on service parts

  26. Maintenance/ Repair Easy access on the front Easy access on the rear

  27. Maintenance/ Repair Function : accessibility to the service parts and components Rear side • Canopy with large doors on front and back sides • Easy access to all parts for maintenance • Easy access to components for repair

  28. Ex: oil separation system cover Easy replacement of the oil separator Easy control of the oil level

  29. Comparison on : the product portfolio • Our strenghts • We can offer a 280 kW machine • The 3 MB machines are all based on the same canopy and are all single stage machines

  30. Comparison on : the technical data (FAD)

  31. Comparison on : Dimensions

  32. Sum up : key benefits • Reliable and time proven compressed air system • Advanced electronic microprocessor for optimized management • High efficiency cooling system for low operating temperature • Energy savings : potential for energy recovery system • Easy to install with simple connections for compressed air and electrical supply • Low noise level • Easy to maintain : access to all service points through large opening doors, long lifetime components…

  33. Products availble from now !!!!SELL !!

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