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SPC - Safed Process Control

SPC - Safed Process Control. SPC - Safed Process Control. Data Recording. Heat Treatment Process Parameters. Receipt Management. Data Display Mode. Equipment Monitoring. Charge Data. Bar Code. Setting Process Values. SPC Safed Process Control. Quality Reports. Alarms.

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SPC - Safed Process Control

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  1. SPC - Safed Process Control SPC Safed Process Control

  2. SPC - Safed Process Control Data Recording Heat Treatment Process Parameters Receipt Management Data Display Mode Equipment Monitoring Charge Data Bar Code Setting Process Values SPC Safed Process Control Quality Reports Alarms Atmosphere Monitoring SPC Safed Process Control

  3. SPC - Description • Equipment monitoring • Furnaces, automatic loader, quench tank, washing machine, drying device, atmosphere analyser, … • On/off position of motors, pumps, fans, heating • Gas lighter • Vibrations monitoring • ….. • Process monitoring / Setting of Process parameters • Output / h • Temperatures • Carbon potential • Gas flows and gas pressures • Soaking time • Turbine speed • …. SPC Safed Process Control

  4. SPC - Description • Display mode of datas • Heat treatment programs management • References management • Graphic follow up of the load • Report of events and alarms • Display mode on a PC in a different location • Recording of datas • Printing of reports • Analysis of recorded information SPC Safed Process Control

  5. SPC - Welcome Screen SPC Safed Process Control

  6. SPC - System Datas SPC Safed Process Control

  7. SPC - Password Management • Generally three levels of password and one display mode match customer requirements: • Operator • Maintenance • Administrator • Display mode (without password) SPC Safed Process Control

  8. SPC – Alarms Management SPC Safed Process Control

  9. SPC – Furnace Monitoring SPC Safed Process Control

  10. SPC – Loading Device Monitoring SPC Safed Process Control

  11. SPC - SPC – Quenching Tank Monitoring SPC Safed Process Control

  12. SPC – Gas Management SPC Safed Process Control

  13. SPC – Energy Consumption SPC Safed Process Control

  14. SPC – Heat Treatment Parameters SPC Safed Process Control

  15. SPC – Furnace Passing Time Parameters SPC Safed Process Control

  16. SPC – Receipt Parameters SPC Safed Process Control

  17. SPC – Temperature Parameteres SPC Safed Process Control

  18. SPC – Furnace Heating up Parameter SPC Safed Process Control

  19. SPC – Salt Bath Pre-Heating SPC Safed Process Control

  20. SPC – Recording and Data Management Data visualisation Selection choice: Furnace and/or day, several heat treatment parameters, alarms, … • Independent view for each heat treatment • Recorded Parameters • Recorded curves, zoom possibilities • Recorded alarms • Printing of any Datas • Datas recorded on PC hard disk  easy export to any MS-Office programm • DVD writer is integreted and allow easy back-up SPC Safed Process Control

  21. SPC – Recording and Data Management Alarms visualisation : Date SPC Safed Process Control

  22. SPC – Recording and Data Management Furnace Choice With or without setting values Global overview of the furnaces T30, quench tank G25 Past 4 hours curves Alarms list This display gives an overview of one treatment line in real time. The details of the records and curves are available under the menu “Data”. SPC Safed Process Control

  23. SPC – Recording and Data Management Furnace Choice With or without setting values Global overview of the furnaces 12BdF20/8 Past 4 hours curves Alarms list This display gives an overview of one treatment line in real time. The details of the records and curves are available under the menu “Data”. SPC Safed Process Control

  24. SPC – Recording and Data Management Temperatures T30 Furnace Printing overview Day selection Previous day Next day Hour start/end Print Scale definition SPC Safed Process Control

  25. SPC – Recording and Data Management Example with a single curve : Parameter choice Set point yes/no SPC Safed Process Control

  26. SPC – Recording and Data Management Export to MS-Excel: : Any data concerning a displayed curve can be exported into an excel file on the hard disk SPC Safed Process Control

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