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SUSTAINABLE PROCESS INDUSTRY

SPIRE Brokerage event October 22 nd 2013. SUSTAINABLE PROCESS INDUSTRY. EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH Resource and energy efficiency. Project Idea Presentation: Convert Chem2Steel and Steel2Chem

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SUSTAINABLE PROCESS INDUSTRY

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  1. SPIRE Brokerage event October 22nd 2013 SUSTAINABLE PROCESSINDUSTRY EUROPEAN INDUSTRIAL COMPETTIVENESS TROUGH Resource and energyefficiency Project Idea Presentation: Convert Chem2Steel and Steel2Chem Cross sectorial use of process gases as feedstock for steel and basic chemicals (BFI)

  2. BFI-VDEhInstitut GmbH • private research institute, founded in 1968 • non-profit limited liability company • sole stockholder: Steel Institute VDEh • staff of 140 people, 70 % with academic degree • budget approx. 15 Mio €, up to 6 % from VDEh, 94 % from industry, EU, BMBF, …

  3. Please use 2 slides to Summarize the main concept of your project idea and link it to the relevant Key Component / Key action as reflected in the SPIRE roadmap available at http://www.spire2030.eu/ . Indicate as well the call topic you will address. Project Idea Concept Steel Industry Stahlindustrie Energiewirtschaft Energy Management • A lotofcombustibleprocessgasesareusedforenergysupply • Iron and Steel works • Chemical industry • Petroleum refineries • Utilisationasfeedstockforchemicalsaswellasironmakingand • Alternative coverageoftheresultingenergygapshallgive additional • economicvalue • Chemical industryhasshownthat in theirchemical park concepts • Toextendthatconceptcrossingtheboardersofbranchesitis • necessarytogetsuitabletechnicalsolutions Converting Process Gases into Feedstock for Chemicals and Ironmaking Steam

  4. Please use 2 slides to Summarize the main concept of your project idea and link it to the relevant Key Component / Key action as reflected in the SPIRE roadmap available at http://www.spire2030.eu/ . Indicate as well the call topic you will address. Project Idea Concept Steel Industry Stahlindustrie Energiewirtschaft Energy Management Chemical Industry Steel Production Gas Processing Syntheses Chemical / Biochemical Converting Process Gases into Feedstock for Chemicals and Ironmaking Basic Chemicals Fuels Polymeres Reductant Syngas Process Gas Process Gas • Cleaning • Separation • Conditioning • CO2-Activation Steam Steam Steam

  5. Example Steelwork Gases Link to Spire Roadmap and Call Topic: SPIRE 2. Key Component: Process KA 2.5: New energy and resource management concepts (includingindustrialsymbiosis)

  6. Example: Process gas from Propylene plant Gas out ofthedehydrogenation due to stoichiometryandprocessselectivity Hydrogen: 90 – 93% Hydrocarbons: difference Gas out of LPG feedstockcleaning Ethane-Butane mix Link to Spire Roadmap and Call Topic: SPIRE 2. Key Component: Process KA 2.5: New energy and resource management concepts (includingindustrialsymbiosis)

  7. Idea Impact • Cross-sectorial usage of process gas components (CO,H2) as feedstock for chemicals as well as reductant and for CO2 activation • Efficient use of the energy of exothermal conversion • Additional feedstock for chemical industry not to be covered by refineries • Additional reductant for steel industry • Reduction of CO2 Emission by holistic substance use • Connecting Steel, Chemical and Refinery Industry

  8. Project Consortium Potential partners: Integrated steel works Petroleum Refinery Chemical industry Plant builders (petrol chemistry, DRI processes) Research institutions (petrol chemistry, reactor design, process integration, ressource consumption modeling)

  9. Contact details VDEh-Betriebsforschungsinstitut GmbH Michael Hensmann Project LeaderDepartment ProcessChemistry andResource Technology Feedstock michael.hensmann@bfi.deTel +49(0)211 6707-206

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