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Operational Variance Management

Operational Variance Management. Impact on Energy Efficiency. Contact detail: Kobus van der Merwe Mobile: +27 (0)82 656 5601 E-mail: ime@imeSolutions.biz Web: www.imeSolutions.biz. Reduced Variability Paper & Pulp. Payback: 5 th Quarter. Power Efficiency Pyro -Metallurgy.

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Operational Variance Management

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  1. Operational Variance Management Impact on Energy Efficiency Contact detail: Kobus van der Merwe Mobile: +27 (0)82 656 5601 E-mail: ime@imeSolutions.biz Web: www.imeSolutions.biz

  2. Reduced Variability Paper & Pulp Payback: 5th Quarter

  3. Power EfficiencyPyro-Metallurgy

  4. Financial Calculation

  5. Performance Reporting

  6. OR Introduces Variability OR – Operational Risk

  7. Approach • Questions: • Technology • Leverage existing infrastructure • Training & development • Elements • Production, Engineering, Maintenance, SHEQ, Management (Business Processes) • Historical process data • Analysis • Team learning & innovation

  8. PDM Capture: Knowledge / Experience / Mental Models KPI KIF Evaluation Process Status Map • PFD / P&ID • Model / Process States • Verify PDM information Operational Risk Management & Control Process Data Analysis • Team Learning • Adapt Mental Models • Innovation • Systemic Thinking • Vision Solutions Performance Monitoring PDM – Performance Driver Matrix KPI – Key Performance Indicator KIF – Key Influencing Factor PFD – Process Flow Diagram P&ID – Process & Instrumentation Diagram

  9. Operational Risk Management & Control PDM KPI KIF Evaluation Process Status Map Process Data Analysis Solutions Performance Monitoring

  10. Operational Risk Management & Control Performance Driver Matrix Management Practices Process Status Map TPM / WCO • 5S • Agile Manufacturing • Mission Directed • Work Teams • Six Sigma • etc. Know where we are! Solutions

  11. Operational Risk Management & Control Performance Driver Matrix KPI KIF Evaluation Process Status Map Process Data Analysis

  12. Benefits • Training and Development • Increased Energy Efficiency • Process Stability • Leverage Existing Infrastructure • Payback < 1 year • Sustainable

  13. Questions Contact detail: Kobus van der Merwe Mobile: +27 (0)82 656 5601 E-mail: ime@imeSolutions.biz Web: www.imeSolutions.biz

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