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Greetings from Minda Stoneridge Instruments Ltd.

Greetings from Minda Stoneridge Instruments Ltd. Apr-2016. Joint Venture. 49%. 51%. Instrumentation , Electronics & Sensors Global Partnership Technology Sourcing Training Full time Engineering Director from Stoneridge Sweden at MSIL Pune. Our JV partner. EUROPE

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Greetings from Minda Stoneridge Instruments Ltd.

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  1. Greetings from MindaStoneridge Instruments Ltd. Apr-2016

  2. Joint Venture 49% 51% Instrumentation, Electronics & Sensors Global Partnership Technology Sourcing Training Full time Engineering Director from Stoneridge Sweden at MSIL Pune

  3. Our JV partner EUROPE Stockholm, SwedenÖrebro, SwedenTallinn, EstoniaDundee, UK Stuttgart, Cologne, Frankfurt, Nuremberg, GermanyBayonne, FranceMadrid, Spain ASIA-PACIFIC Pune, IndiaSuzhou, ChinaShanghai, ChinaYokohama, Japan Seoul, Korea AMERICA Canton, MAEl Paso, TXLexington, OHWarren, OH Portland, IN Novi, MI Chihuahua, MexicoJuarez, MexicoMonclova, MexicoRamos Arizpe Manaus, BrazilCampinas, Brazil HQ Factory Design Center Sales & Support

  4. MSIL Facts Product • Mechanical & Electronic instrument clusters & Sensors Facility • 21,000 sq.mt. Facility at Pune • Satellite plants at Chennai, Uzbekistan Capacity • Installed Capacity to manufacture 5 million units • Spare capacity 30% Certification • TS-16949, ISO-14001, OHSAS-18001 Certified Man power • Engineers & officers – 300, total - 1200 Revenue • Rs 277 Crore in 2015-16 Serving Customer • In India, ASEAN, Europe, and Russia

  5. MSIL Products Instrument Clusters • Mechanical & Electronic instrument clusters Dashboard assemblies • Complete Dashboard Assemblies with Instrument and Switches Automotive Sensors • Speed, Position, Level , Temperature and Pressure Sensors Digital Clocks • LCD and VFD Clocks Infotainment & Controllers • Infotainment • Telemetry • Electronic Controllers and Actuators

  6. Market Served • Two Wheelers Supplier To Leading OEMs Three Wheelers Market Leaders Passenger Cars Biggest Exporters Tractors Market leaders Commercial Vehicles Market Leaders

  7. MSIL Customers Motorcycle& Scooters Pass Car & Utility Vehicles Commercial Vehicle Tractors Export

  8. Product Capabilities Product Technologies Segmented, dot matrix and TFT Color LCDs LED & Lamp Illumination Electronics & Electro-Mechanical Clusters Electronic circuit Protection EMI/ EMC Meets EC, ISO, JIS test requirements & E- certifications Diagnostics, UDS, Boot loader Infotainment FM Radio, USB, Bluetooth interface Mechanical, Cross Coil, Stepper Motor driven analog meters Complete dashboard solutions with instruments, switches and clock Analog, Digital, PWM and CAN Inputs Real time operating system software (RTO)

  9. Electronics • Simple to complex – Platform Approach • Standard reusable modules and Concepts

  10. Clusters for 2Wheelers 2 Wheelers

  11. Clusters for Pass cars

  12. Clusters for MUV

  13. Products for HCV

  14. Cluster for Tractors

  15. Engineering Competencies • State of the art Tech Center • Team of 88 Engineers • Advanced Technology support from JV partner • Advanced 3D CAD software tools • Rapid Prototyping capability • Embedded System Development & test capabilities • Structured Engineering Processes

  16. Engineering Capabilities & Facilities

  17. Styling • Product Aesthetics • Dial Design • Optical design tools • Design Software tools • Minolta Light Lab • Design from black box / concept

  18. 7" TFT 4,1" ASTN 4,1" TFT Mechanical Design • 3D Catia, Pro- E, Unigraphics, • Optical Designs • CAE and FEA analysis • In house Rapid prototyping machines • Soft tooling • MouldDesign analysis • Mechatronic capabilities

  19. Embedded Hardware • 8,16,32 bit Microprocessors • Stepper motor drives • Segmented, dot-matrix, TFT LCD capabilities • LED drivers for lighting & tell tales • Noise, Surge & ESD protections • EMI / EMC compatibility • CAN, LIN, Data links

  20. DataBase Layer Application Layer Service Layer RTOS Driver Layer Software • Modular Design to use proven software blocks • RTOS capability • Misra, Autosor Compatibility • Independent Software testing & SQA • Software process maturity level – Autospice -3

  21. PCB Design • P-CAD, Protel, Pads OrCAD Packages • SMT and thru hole technology • Multilayer PCBs • IPC standard layout • EMI / EMC consideration

  22. Design Quality Assurance • DFMEA based on lesson learnt • CAE & Mold Flow Analysis • Field failure modes included in lesson learnt • Early Involvement of QA & Manufacturing in NPD CFT functions • Periodic testing on production parts

  23. NPD System

  24. Engineering process

  25. Development and Validation Capabilities

  26. Tooling • In house tool design and manufacturing Capability • In house tool manufacturing facility • State of the art machinery • Standardization of tooled parts • Frequent sharing of best practices with in the group

  27. Process Engineering • In house capability to make jigs, fixtures, equipment's, • Assembly line with semi automatic and fully automatic assembly lines • Vision based automated end of the line product testing. • Extensive usage of Pokayoke & SMED in Process equipment • Material handling designs

  28. Product Validation • Product testing as per ISO, JASO, SAE, IEC and Customer Specific standards • Hot, cold and thermal shock chambers • Combined Vibration & thermal test chambers • Dust and water spray Chambers • Product Specific Endurance test stands • In house Conducted immunity (CI) and ESD test Set ups • Certification tests at ARAI for EMI / EMC

  29. Manufacturing Capabilities

  30. Plastic Moulding • In house tool Design and manufacturing • State of the art machines • 50 to 180 tonnage molding machines • FIFO for raw materials • Centralized material feed • Production Robots • Antifogcoating for Clear parts

  31. Dial Printing • Automatic screen making machines • Fully automatic printing machines • Pad printing facility • Automatic datum hole and dial punching facility • Panton shade inks • FIFO for inks and consumables • 3D dial (Thermoformed ) capabilities.

  32. PCB Assembly • Automatic PCB & Stencil Cleaning • Lead free automatic PCB assembly Machines • Automatic optical inspection & ICTs • On line 3D paste inspection • Robotic soldering for Connector and LCD glass • Automatic Selective soldering machine • Automatic Conformal coating facility. • Automatic high speed de paneling machine

  33. Final Assembly • Flexible lines with quick product changeover features • Dedicated lines for high volume products • Extensive pokayoke and SMED techniques • Automatic end of line testing • 100 % EOL Burn in and Vibration tests

  34. Chennai Facility

  35. Automotive Sensor Solutions

  36. Speed Sensors • Applications include engine, wheel, ABS, crank**, cam** and transmission speed sensors. • **- VR Technology • Contact type hall effect Speed sensor, which can be fitted at gearbox out put for existing mechanical speedometer cable output Variable. • Variable Reluctance type Contactless Speed sensors. • Hall effect Active contactless Speed sensors. • (Vehicle speed / ABS application) • Various mounting capabilities – threaded, flange, cabled, integrated connector, etc. Speed Sensor Customers

  37. Temperature Sensors • Applications include Oil, Fuel, Coolant, Air, Surface, Cylinder Head, Exhaust Gas Recirculation and Exhaust Gas Temperature sensing. • NTC Sensors (RTD Sensors available for 600 ºC and above temperature) • Range - 40ºC to 350ºC • Vertical integration includes housings and NTC thermistor (at JV partner) • 150o C Conventional Coolant temperature Sensor with Brass body and NTC thermistor sensor. • Coolant Temperature sensor with patented plastic body. • Ultrafast response plastic body sensors. • 200oC and 300oC manifold air temperature sensor. Temperature Sensor Customers

  38. Position Sensors • Linear and Angular position Sensors • Fully Encapsulated electronics with Hall Effect Technology • Custom made mounting and contact design • Analog or PWM outputs • Wide working temperature range up to 150oC • Applications includes: • Various rotary applications • Pedal or throttle position sensor • Steering Angle position sensor • Seat Track position Sensing Position Sensor Customers

  39. Fuel/Fluid Level Sensors Fluid Level Sensor Customers • Applications include Oil, Coolant, Water level for Diesel filter ,Fuel , Transmission, Brake Fluid, Urea and Windshield washer level sensors. • Combination of fluid level and temperature in one package. • Vertical and horizontal devices • Reed switch technology • Digital or analog output

  40. Fuel Level Sensors • Float type Sensor with Sheet metal or plastic body. • Tubular tank unit with Reed switch / hall effect technology. • Wire wound, Surface mounted elect or thick film printed resistance sensing element. • Value added sensor with built in and out flow pipes and primary filters. • Sensor modules to fit on fuel pump assembly. Fuel Level Sensor Customers

  41. Pressure Sensors Pressure Sensor Customers • Typical Applications-Automotive / Commercial Vehicle / Agriculture • Fuel Emissions System-Fuel Pressure Sensing (Gasoline, Natural Gas, Diesel) • Climate/HVAC Control • Steering/Suspension Systems • Transmission System • Engine Systems-Oil Pressure , Vacuum Sensing • Breaking System –Pressure/Vacuum Sensing • Wide electrical load: 5mA to 1A Current • Single Function/Dual Function • Normally Open or Normally Closed • Wide Differential- Mini Low, Low, High

  42. Sensors Facility Speed Sensor Line Temperature Sensor Line Fuel Level Sensor Line NTC Temperature Sensor Line Pressure Transducer Line Fan Out Line

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