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New Vortex Flowmeter for High Pressure and Other Difficult Applications. Session Name: Recent Advancements in Flow Measurement Technology Session ID #: PBMI211 Wade Mattar 11/??/11. Invensys Enterprise Control Offerings. Corporate Systems. Industry Solutions Services: Consulting, Project
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New Vortex Flowmeter for High Pressure and Other Difficult Applications Session Name: Recent Advancements in Flow Measurement Technology Session ID #: PBMI211 Wade Mattar 11/??/11 Invensys proprietary & confidential
Invensys Enterprise Control Offerings Corporate Systems Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem Corporate Software Applications Invensys and Third Party Manufacturing / Production Operations Automation Invensys and Third Party Enterprise Control System IT Platform Integration and Collaboration Platform
Where The Offerings We Will Discuss Fit Within TheInFusion Enterprise Control System Execution Integration & Collaboration Platform Enterprise Asset Management Mobile Workforce Management Manufacturing Execution Systems Batch Performance Software Applications Enterprise Manufacturing Intelligence Asset Performance Performance Measurement and Reporting Enterprise Integration Visualization Quality Optimization Workflow Advanced Process Control Simulation / Optimization Design Operator Training Third-Party Offerings Open Device Integration Web Portal Control Automation Software Applications DCS PAC SCADA HMI Application Toolkit Safety Turbomachinery Control Safety Instrumented Systems General Purpose Safety Historian Measurement & Instrumentation Recorders Instrumentation Controllers
Agenda • What is a vortex meter and where does it provide value? • What is unique about the Foxboro brand vortex flowmeter? • New design features enhances flexibility and value
FLOW VORTICES OBSTACLE Vortex Shedding Principal
QV 1/K Frequency, f Vortex Shedding Principal Frequency proportion to flowrate
Vortex Advantages • Over Turbine • No moving parts • Less maintenance/ lower cost of ownership • Less sensitive to dirty fluids • Less damage due to high momentum impinging of water droplets • Parts alone to rebuild a turbine flowmeter can exceed 25% of the original purchase price. Labor and downtime can easily double or even triple that figure. • Over Orifice • Higher accuracy and range • Less susceptible to wear • Lower pressure drop typically
General Applications Most liquids of 20cp or less. Recent success with produced water from gas wells. Liquids Gases Steam Advantage…No moving parts Water calibrations transferrable to gases. API currently pursuing a gas vortex standard. Meter of choice for steam. Have had years of success applying the Foxboro meter for district steam heating.
DirectSense™ technology with large sensing surface: accurate and reliable Delivering Measurement Value For flow applications requiring accurate volumetric flow measurement, the Foxboro Model 84 offers the best performance and widest flow range available in a vortex flow meter. Unlike other vortex meters, the Foxboro Model 84 incorporates DirectSense™ technology. The simple, direct sensor design offers unmatched sensitivity, vibration immunity and reliability backed by a life time sensor warranty. In addition, the Model 84 incorporates unique Adaptive Turning algorithms for such things as: real time Reynolds number correction, piping effects, and K factor changes over temperature.
Model 84 Family of Vortex Meters • For Liquids, Gases and Steam • Steam….saturated and superheated. In fact it is the technology of choice for steam measurement • True volumetric flow measurement • Low initial cost/ low cost of ownership/ low pressure loss • Durable/ low maintenance • True 3A sanitary flow applications • Ultra-pure water
Certified Device Type Managers (DTM’s) Live measurement visibility Simulate the view at the instrument Trending you can customize Built in configuration tools for real world applications References at your fingertips Generate detailed configuration reports
Online Application Tool: FlowExpertPro.com • Meter sizing and more: • AGA8 …Natural Gas • ASME Steam calculations • Fluid properties calculator • An excellent link for your desktop!
Low Power Option • Low Power … 100 mW • Replaces troublesome moving part meters • Ideal for SCADA systems • Doubles battery life/ cuts solar panel requirements in half • Significantly reduces operating costs
Enhancements 12/2011 and 4/2012 • Sizes ¾” thru 8”, DN15-DN100 • Add Flange Ratings: To ANSI 1500 and Din flanges to PN160 standard • Add Materials: Duplex Steels • Add High Nickel Alloy (equiv. to Hastelloy C) • Sizes 10”, 12”, DN250, DN300 • Class 600, PN100
New Center-Body Design Center-Body Flexible Construction
TIG Vortex Design Enhancements MIG New Welding Equipment New Center-body Design
Vortex Design Enhancements New High Pressure Test Rig NIST Traceable Flow Calibration