Should You Repair or Replace Your Industrial Electrical Control Panel?

1. Should You Repair or Replace Your Industrial Electrical Control Panel? The electrical control panel is an important part of an industry’s operations, with any interruption severely affecting the productivity and efficiency of the plant floor. Industrial control panels are often divided into two main categories: Units that control major production systems like conveyors, cranes, presses, and refrigeration units. Units that control environmental systems like pumps, lighting, HVAC, etc. As stated earlier, when control components like wires, relays, and switches are unable to figure properly, production losses follow which may even become shutdowns. Therefore, it's critical that companies perform frequent inspections of their control panels, identifying the necessity for repairs or replacement before disaster hits. Warning shots Power surges, blackouts, roof leaks, etc. are some common emergency situations in plant floors, which can adversely affect control panels. But even after they happen, workers fail to notify managers to hold out instrument panel inspections. Things become even more grave when warning signs are noticeable like warm enclosures, metal corrosion, strange smells, etc. It's highly recommended that plant managers take special notice of such warning signs, ordering instrument panel inspections before things get worse. Disorganization There is no one-size-fits-all solution when it involves industrial control panels. Many factories follow a custom-built, DIY approach, with designs tailored to their own standards. These panels have a bent to become messy very quickly, as maintenance or upgradations happen. Sometimes, technicians find it extremely difficult to hold out operations within the instrument panel, increasing the likelihood of mistakes. Non-compliance issues National Electric Code requirements are ignored by many companies using older control panels. As

2. a result, they're non-compliant with National fire codes, making the plant floor more probable to hazards. additionally, to older units, disorganized panels also are susceptible to faults that have a bent to urge out of hand very quickly. Things are worsened by the absence of printed markings, system diagrams, etc. Location If an impact panel is found near equipment that provides hot air or blocks the panel’s inlet, it can increase the probabilities of faults. Industrial environmental conditions are known to be hostile, spewing out chemicals, studded with vibrations while having a dynamic climate. Labor costs can further rise if the panel is found at an inaccessible location or if certain equipment must pack up first. Therefore, plant managers should pay special attention to the control panel’s location during design- time in order that any warning shots are often noticed, while inspections are often administered with ease also .