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Training alphaJET C Formacion operarios

Document issued: Feb 2010. Training alphaJET C Formacion operarios. Training director: Andres Martos. alphaJET C - Caracteristicas. impresora Ink-jet para aplicaciones industriales alphaJET C. La identificación sin contacto con tinta y tinta pigmentada.

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Training alphaJET C Formacion operarios

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  1. Training: alphaJET C

  2. Document issued: Feb 2010 Training alphaJET C Formacion operarios Training director: Andres Martos

  3. alphaJET C - Caracteristicas

  4. impresora Ink-jetpara aplicaciones industriales alphaJET C La identificación sin contacto con tintay tinta pigmentada - Sobre la base de principio de inyección continua de - Diseño robusto - Alta funcionalidad - Construcción compacta - Operación simple - Libremente programables - Los gastos de funcionamiento mínima / especialmente económicos - Casi ninguna emisión de - 1 a 4 no varían con la línea de alta calidad de pantalla de texto - Hasta seis líneas por cada cabeza posible (equivalente a 48 puntos) - También imprime sobre superficies desiguales o estructurados - Se puede adaptar para aplicaciones específicas del cliente - De máquina disponible, con hasta 4 cabezales y con un máximo de 2 líneas Training: alphaJET C

  5. alphaJET C Resumen de características - Fácil manejo a través de un terminal integrado o vía PC (WYSIWYG -  Libremente programables   - Servicio sencillo, gracias a los métodos de construcción compacta- Casi sin emisiones debido a un sistema estándar integrado de recuperación de solventes - Mínimo consumo debido al sistema de recuperación de solventes- Cumple con todas las normas de seguridad vigentes- La tinta puede ser recargado fácilmente- Matriz de texto seleccionable, 1 - 4 pantalla de texto en línea (altura del texto: 0,8 mm - 15 mm, - Resolución de impresión: 32 puntos vertical) con las variables de texto de alta calidad- Velocidades de hasta 6 m / s en modo de 1 línea- Impresion de línea doble de datos independientes.- Cabezal de impresión de fácil acceso y se puede instalar en cualquier posición.- Puede ser integrado en todas las líneas de producción- Conexión de red para la integración en las líneas de máquinas interconectadas- Operación / sincronización con otras unidades de impresión a través de una unidad completa es posible-  Operación / sincronización de los equipos periféricos tales como X / Y ejes de controladores, reconocimiento de imagen, separadores de material o de los lectores de código CDB Training: alphaJET C

  6. alphaJET C Aplicaciones / posibilidades de impresion • Fechas caducidad • Numeracion de lotes • Codigo de barras (EAN 8/13/128, Code 128, Code 2/5 i, code 39, UPC 8/12, ITF-14/16, Pharmacode etc.) • Logos • Fechas automaticas, calendario Juliano, Tiempo • Especiales • Numeracion Incremental • Data-matrix code (opcional) • Impresion Database (opcional) • ... Training: alphaJET C

  7. alphaJET C Superficies imprimibles • Film • Material Sintetico • Cristal • Metal • Papel • Soporte Alimentario • . . . Training: alphaJET C

  8. alphaJET Tintas • Tintas Estandar (MEK, Ethanol-Aceton, Ethanol) • Tintas Pigmentadas (blanco, amarillo, cyan, etc.) • Tintas PVC- • Tintas especiales: Ink that are harmless when used on foodstuffs Tinta Color-cambio Tinta alta -temperatura Tinta para huevos Tinta Freon • Tinta resistente al benzeno Tintas Non-fading Tintas UV-reactivas . . .  Por favor, asegúrese de que sólo se utilizan tintas originales Metronic y solventes.La tinta debe ser intercambiado más tardar cada medio año. Training: alphaJET C

  9. alphaJET C - Construccion y funcionamiento

  10. Construccion y funcionamiento Principio del inkjet en continuo Transductor de ultrasonidos: convierte la señal eléctrica en la oscilación mecánica. Carga del electrodo: transmite la carga a las gotas de tinta de separación La separación de las gotas debe tener lugar dentro de la carga del electrodo, debido a un descenso sólo se puede cargar durante la separación! Caudal de tinta Nozzle High voltage electrodo (+) HVmax HV 0-100 % HVmin Punto de separación de la carga del electrodo High voltage electrodo (-) Detección de electrodos: las medidas de prueba de cargas enviado desde la carga del electrodo para calibrar el momento de carga Gutter colectado de gotas no usadas Training: alphaJET C

  11. Construccion y funcionamiento Cabezal de impresion: frontal Valve V1: tinta ”Head closed” iman cierre Electrodo defleccion superior Valve V2: aspiracion Base de cierre magnetica Electrodo de deteccion Electrodo de carga Transductor ultasonidos (oculto) Nozzle Lupa Cierre de tapa magnetico Protector de valvulas Electrodo de defleccion inferior (ground) Gutter Sensor magnetico cierre tapa Strobo LED: para conteo de gotas Training: alphaJET C

  12. 1-cabezal sistema de tinta,(color esquema presentacion) Solvent- recovery Ink Solvent 1 = añade ink 2 = Añade solvent y recuperador de solvent 3 = linea tinta 4 = medida de Viscosdad 5 = linea aire Mixtank Valve block Print head Pulsation-absorber Suction-pump Pressure-pump Pressure sensor Training: alphaJET C

  13. Electronica Exteriores- conexiones (general) Line 1 Assignments: 1: Main supply 2: Main fuse 3: Main switch 4: Remote socket 5A: Print head A connection 5B: Print head B connection 6: Product sensor / encoder 7: Input & output options 8: Alarm-outputs (voltage free) 9: Optional interface (UPIF) 10: RS 232 serial port connector Line 2 Training: alphaJET C Foil 13

  14. alphaJET C - Operacion

  15. Operacion Operacion y display, componentes Status-LEDs: ERROR SERVICE READY Pantalla Teclas de cursor. Teclas de funcion Teclado Control-LED: STAND BY Control-LED: POWER Marcha/Paro. tecla Training: alphaJET C

  16. Operacion Pantalla de operacion I ESC Print menu (PC software: F9) Cursor keys ENTER Backspace Delete key Function keys for the overhead menu bar Special characters key (PC software: F12) Space bar Information key (PC software: F10) Training: alphaJET C

  17. Operacion Pantalla de operacion II linea de titulo pantalla de trabajo Barra de menu Teclas de funciom Training: alphaJET C

  18. Operation: special keys Print menu The print monitoring window openend by pressing the print-menu button contains the necessary information for controlling the print job. Line This selection field enables the connected print line to be accessed and at the same time provides information regarding which line the displayed values are valid for. Print label The print text display shows the name of the text that has been released for printing. Configuration Displays the active configuration. State Displays the print readiness status or any errors. Service In this field, a cross (X) is displayed to indicate whether manual access is required (e.g. solvent refill). Production counterThe alphaJET includes a product counter. This shows the total number of prints carried out, provided that it has not been changed by a manual entry (see counter sub-menu). Free Space: FlashDisk Free FlashDisk-memory in Bytes; the FlashDisk contains among other things font and logo-files. RamDisk Free RamDisk-memory in Bytes; the RamDisk contains among other things print texts and configurations. Ram Free main memory. • Is releasing the print job for printing. Blocks the print job. Goes to the “COUNTER” sub-menu: The product counter can be reset to a new value here. Start Stop Count Training: alphaJET C

  19. Operation: special keys Info menu This menu is activated by pressing the INFO button and shows the current information and any error reports. • Line This selection field enables the connected print lines to be accessed and at the same time provides information regarding which line the displayed error report is valid for. • ErrorThe error window shows the last 16 currently existing information and error reports. The report is sub-divided into various information sections. • Class Directly displays the currently selected individual error class. • Code A precise error text report will be displayed in this window (if known). • Deletes the currently displayed report from the error window. • Goes to the “Error list” sub-menu. All previously generated error reports are displayed here. • The software versions for all modules are displayed in the “Version” sub-menu. Delete Errors Version [IN] Information[WA] Warning[PE] Process error[FE] Fatal error #xyz Error code L: Line number H: Head number Training: alphaJET C

  20. Info menu Error This window displays the previous 16 error messages, including date, time, and count. This error list cannot be cleared. • Error The structure of the Error List window is similar to that of the INFO window. The report is sub-divided into various information sections (as following). • SystemID The current machine ID selected in the information menu will be displayed here. • Class Directly displays the currently selected individual error class. • Code A precise error text report will be displayed in this window (if known). • Date Displays the date the selected error report occurred. • Time Displays the time the selected error report occurred. • Count Error counter (shows the number of times the error has occurred). Line and head number in the error report Error code Error date (da.mo) Error time (ho.mi) Error class Training: alphaJET C

  21. Operacion Pantalla principal Identificacion de la unidad Nombre de la linea externa Nombre de l equipo- linea. Training: alphaJET C

  22. Utilizacion del menu de texto Main menu Training: alphaJET C

  23. Text editor: Type Logo format Preview window Selection window Bottom Up The entire component can be turnedthrough 180°. B->A When this is activated, thecomponent will be displayed asmirrored component. 90° The element is turned 90°. Negative This inverts the displayedcomponent, whereby white areas willbe printed and black areas will be omitted. StrokeWidth With this the component can be elongated in the longitudinal direction by multiple use of a stroke. This looks like fat printing.Numbers between 1 to 100 can be entered. CharacterWidth Use this function to insert an empty column behind each printed column, thus giving a text spacing effect.Numbers between 1 to 100 can be entered. Field index In standard operation this field is without function; only after additional software (e. g. database printing) has been installed, the function of this field will be defined. The grid value defines the grid in which the pointer can be positioned in vertical direction. (Default: 8) Grid Training: alphaJET C

  24. Text editor: Type Barcode format The numerical barcode Value Here the numeric value of the barcode can be entered. This field can also contain the wildcards # for numbering and ^ for time variables. Check Char If the check character is to be generated automatically, this field must be activated. StrokeWidth With this the component can be elongated in thelength direction by multiple use of a stroke. CharacterWidth Use this function to insert an empty column behind each printed column, thus giving a text spacing effect.This function is only used in exceptional circumstances for barcodes, as the readability of the code will be affected.ModuleHeight Corresponds to the height of the barcode in dots. Values can be entered in steps of 8, e.g. 8, 16, 24, etc. Quiet Zone left / right Empty areas before and after the barcode are necessary in order to attain a readable result. (Strokes which are not printed.) The width of these zones can be set here. Field index In standard operation this field is without function; only after additional software (e. g. database printing) has been installed, the function of this field will be defined. Text Info In addition to the barcode itself, this code can be placed as clear text in various positions. Upside down The entire component can be turnedby 180°. B->A When this is activated, thecomponent will be displayed asmirroredtext. Negative This inverts the displayedcomponent, whereby white areas willbe printed and black areas will beomitted. 90° The element is turned 90°. By pressing this key, you can define the numbering value. Number# By pressing this key, you can define the format of the time variable. Time ^ The grid value defines the grid in which the pointer can be positioned in vertical direction. (Default: 8) A barcode using these settings will be inserted at the cursor position. Grid Training: alphaJET C

  25. Usar menu de configuration Main menu Training: alphaJET C

  26. OK OK Backup Backup Restore Restore Menu Menu de Configuracion Config Nuevo Copia Borrar Editar Cargar • Printlength • Density • Printposition • BottomUp No Si OK Instalacion Cabezal IO Param. progr, • Shaft-Encoder • Resolution • Tolerance • Left - Right • Right - Left • Direction Inv. • PS • Progress • Print Frequency • Speed • Capacity used • Pixel • Forward • Printstart • PS signal inverse • Start only forward • Printmarkdivider • Distance in mm • from EndStart • StartStart • Flighttime • OPS OK Norm Prog • Divider Part 2 • ext_text • standard • textlist • OffsetY • OffsetX HeadX • Measured length In italics = option Training: alphaJET C

  27. Configuration menu Configuration manager Various parameter sets The New, Copy, Delete and Edit as well as the Load functions are displayed here (the same as in the text manager). Training: alphaJET C

  28. Configuration menu Edit configuration (“Edit”) Shows the relationship between the heads (only used by machines with two heads.) Print length Use this parameter to set the required full length in millimetres of the current print text for the machine. The machine‘s technical options have to be taken into consideration first or corrected automatically after an attainable value is set. This will also modify the selected density. Density Use this parameter to set the degree of blackness for (strokes: the print text. This value affects the number of drops that are used for outputting a pixel. The possible value depends on the current print length. Note: A higher print density correspondingly reduces the maximum possible product speed at which the correct print image can be guaranteed. Print position Use this value to determine the distance (in millimetres) from the triggering of the product sensor to the start of print. Bottom-up Use this switch to set whether the print text will be printed as normal or upside down. Jumps to the “I/O” sub-menu (displays system information.) Jumps to the sub-menu for MPL-programs Exits the configuration-menu. Jumps to the “Install” sub-menu (optimises the cycle encoder.) Training: alphaJET C

  29. Configuration menu Offset for several heads (“Head”) This menu is only needed for machines with more than one head at a production line. Offset Y Use this input to determine which part of the print text set up in the editor will be printed. The entry is made in Pixels, whereby the value entered for the machine will be divided by 8 and the value rounded down, as the editor can only use the entered text in lines having a height of 8 pixels each. (i.e. if 32 is entered, the lowest printed pixel line for the print job is pixel line 32 in theeditor). For single-line machines, this value should always be 0. Offset X In this field, enter the offset of the heads in relation to each other, to obtain a uniform print image in the printer output. The entry is made in mm. 1 print head 1 line 2 print heads 2 lines Training: alphaJET C

  30. Configuration menu “IO” windows No settings are entered in this menu. PS The product sensor pulse is displayed in this field. If the sensor is recognised, a cross (X) is displayed for the duration of the pulse. Progress The variable cursor-bar is a visualisation of the current print job status. Print frequency This value shows the current frequency of the print outputinHz. Speed The product speed calculated from the entry made in the installation menu (“norm”) will be displayed in this field. (Encoder speed.) The current speed in m/min can be used for checking the encoder. Capacity usedThis value informs about the current capacity used, indicated in percent of the maximum print capacity. Pixel This value corresponds to the number of dots in the current print text and can be used (for example) for determining the ink consumption. Forward The present product movement direction is displayed in this field. The display always refers to the alphaJET preferred direction and uses the direction information taken from the encoder. Training: alphaJET C

  31. Configuration menu Program parameter (“ProgPar”) - standard • Print start Continuous: permanently repeated print jobs, for which the distance value has to be entered. Is started by pressing the start button in the “Print Menu” (e.g. for continuous printing without signal). • Prodsensor: External product sensor generates the print start signal (normal operation). • Repetition: Same as continuous printing but is activated via a product sensor signal (signal must be permanently present.) • Startkey: For single print jobs (press “Start” in the print menu, e.g. for initial test print). • PS signal inverse Use this to invert the product sensor signal level (reverse). This is used for aligning the leading edge trigger (dark on, light on) of a light barrier. (normally: dark on) • Start only If this field is activated, print start will only be generated when forward the product is transported in the forward direction. • Print mark divider This number states the number of product sensor pulses that are required to start a print. • Distance The distance between two prints is entered in millimetres (from end of print to start of print). (Must be entered for repetition and continuous printing.) Training: alphaJET C

  32. Funcion Estado Phasing Setup Menu overview Service menu Service • Inksystem • Head X • Press.-Pump • Suctionpump • Ink • Ready • Purge • Bleed • StabTest • Clean Noz. • Status Inksystem • Press. • Temp • Visco • Inklevel • Filltime • Ink-Watch • Visco top • Visco bottom • Solvent empty • Add ink • Add Solvent • Status Head X • Inkflow • HV [V] • Ink • Bleed • Head open • Suctionpump • Head • Modulation • Phase • Bar 1: • Point of changing charge value • Bar 2: • Separation of the drops • Printmode • HV [%] • Modulation • IFlowWatch OFF • Mod-Frequency • Pressure • Visco-Offset • HVMin • HVMax • Suctionpump • InkType • Nozzle Size • Heads Line1 • Heads Line2 AutoMod Special • Add ink • Add solvent • First Fill • Empty system • Thicken ink • Wash system • Empty head • Wash head Training: alphaJET C

  33. Service menu Service: brief state Ink system Displays the status of the ink system. Head1 The status of head 1 is displayed here. Up to four heads can be displayed simultaneously. Opens the function window, in which the service functions can be started and stopped. Jumps to a status window, which gives detailed information regarding the operating status. The phasing window displays information on the charging process of the ink drops. Special settings for controlling the print quality and print speed. Function Status Phasing Setup Training: alphaJET C

  34. Service menu Functions (“Function”) Print head selection: If the AJ is fitted with several print heads, these can be selected by pressing the function key that has the relevant head number. Press-PumpUsed for switching the inking system pressure pump on or off. Suction pump Activates or de-activates the suction pump for the respective print head. Ink The ink nozzle in the presently selected print head will be switched on or off. Ready The print readiness of the heads is activated here. The print heads must be closed for this. Purge Use this function for manually cleaning the nozzle in the selected head. The solvent will be sucked in through the nozzle and this will remove any dirt in the nozzle. The ink supply is switched of during this operation. Bleed Activate this function in order to rinse the ink chamber or to remove air from the chamber. Stab Test Use this test to check the quality of the ink stream. During this, the print head bleed valve will be periodically switched on and off and this will cause a pressure change. Clean Noz This function cleans any ink deposits from the nozzle, during this the ink flow will be periodically switched on and off. Pressing the “Special” button jumps to a menu with special functions, e. g. First Fill, Empty Sys. Training: alphaJET C

  35. Service menu Phasing The modulation value for the drop separation point can be modified in this window. ATTENTION:the wrong value can result in the deterioration of the text image or in a machinery malfunction! Moment when the charging value changes Training: alphaJET C

  36. Service menu for supervisors Phasing The modulation value for the ink separation point can be modified in this window. ATTENTION:the wrong value can result in the deterioration of the text image or to a machinery malfunction! The value 0 must be set for automatic phasing. For test purposes only: A value between 2 and 35 can be set for manual phasing.This will manually modify the charging moment  the exclamation mark wanders from left to right.A proper charging is only possible, when the exclamation mark is outside the XX range. With manual phasing you can print without a charge recognition signal. Moment when the charging value changes Training: alphaJET C

  37. Service menu Setup Special configurations for the alphaJET-C can be set in this window. The following setting options are available for use: Print mode This selection list contains all of the print modes available in the machine. The print mode defines the pixel size of the print image (number of possible lines), the print quality and the maximum possible print frequency. HVHigh voltage for the deflection electrode in the print head, given as a % of the default standard value set in the factory. Modulation This value modifies the drop separation point (corresponds to the same entry given in the phasing window). However, this should only be modified by service technicians or trained operators. IFlowWatch OFF The ink flowsensor in the ink return tube (print-head) can be switched on or off.Normalsetting: on. If it has been switched off, it will be reactivated after the machine is switched off and then switched back on. Training: alphaJET C

  38. Entering the system menu Main menu Training: alphaJET C

  39. Menu overview System menu System • LocalSysID • Language • EditorHeight • LabelViewHeight • DummyFields Line Serial Pass Time • Name • Device • LineMerge • ComXActive • Baudrate • Parity • Control Unit • active • Basiclicence • Password 1...4 • Licence • Hour • Minute • Day • Month • Year AutoOn AutoOff All Training: alphaJET C

  40. System menu Selection of device If the default ID-number is not modified, the setting is referring to the local system. System ID Selection of the system ID of the machine that has to be configured. Attention: If you do not know the system ID, use “1” to select the machine connected to COM1 and “2” to select the machine connected to COM2. Activates the “System” menu. Return to main menu. Training: alphaJET C

  41. System menu System settings The machinery characteristics can be set for the local or an externally (serial) connected print line. Also the interface and the editor characteristics will be set-up here. LocalSysID The machine ID has to be entered in this field. Language The language for the operating screen is set here. Select e.g. 01e for English and 49d for German. EditorHeight Sets the pixel height of the integrated print text editor. A print-head can print 48 pixels vertically. LabelViewHeight Here the pixel height for the print text display (pre-view function) within the text manager can be modified. The pixel height should be left at 48.If no display is required, “0“ must be entered here. DummyFields Number of data-fields that will be interpreted and assigned to a print text via the MPL program. If the value “0“ is entered here, no additional input field will be displayed in the TEXT-EDIT menu, otherwise the relevant number of fields, starting with the name “Field 100” will be displayed in the TEXT-EDIT menu. By using these dummy-fields, a print text can be allocated to a print text or the print position of an axis control can be entered. The name of the print line as well as the type of machine can be set in the “Line” sub-menu. The serial interfaces can be set in the “Serial” (Interface Par) sub-menu. In the “Pass” (password) sub-menu the passwords can be set. The administrator has the option of entering up to four passwords, each having different instruction sets. In the “Time” sub-menu the system time and date can be set. Line After exiting this menu, you will be asked if “Restart the system?“ should be carried out, as the majority of the modifications will only take effect after a new start. The system will be restarted via a soft-boot (the print unit will remain in an unmodified state). Serial Pass Time Training: alphaJET C

  42. System menu Serial interfaceconfiguration (“Serial”) The parameters for the available interfaces or the interfaces being usedcan be set in the “Interface Par” (serial) sub-menu. ComXActiv A cross in this field indicates that the serial interface has been activated. (Com X) Baudrate The transfer speed (baud-rate) of the serial interface can be set- up here. (default: 38,400) Parity The type of parity check to be used can be set-up here. (default:: even) Control Unit If an external system that does not support all of the METRONIC print system commands has to be connected to an interface, this field must be switched off. This field must be activated if another METRONIC system or a PC using METRONIC programs is to be connected up, as otherwise the automatic search function will fail. If the AutoOn function is active, a Metronic inkJET or a Metronic PC program will register when another machine of the same type is connected to its serial interface. Because of this, the relevant machine or the available print lines will be displayed for selection in the Line field in the main menu. The AutoOff function de-activates the auto-registration; the previously recognised machinery in the selection field will remain displayed. AutoOn AutoOff Training: alphaJET C

  43. System menu Setting of system time (“Time”) The system date and time can be set up here. Hour Set the hour (0 - 23). Minute Set the minute. Day Set the current day. Month Set the current month. Year Set the current year. Training: alphaJET C

  44. alphaJET C - Puesta en marcha /Mantenimiento

  45. Control y mantenimiento Mantenimiento • Trabajos de mantenimiento regular: • Diario: • Controlar niveles • Limpiar el cabezal • Semena: • Limpiar la maquina Limpiar y si es necesario, cambiar el filtro inferior • 6 meses o entre 1600 -2000 horas Cambio del filtro principal • Cambio del filtro de tinta y solvente de cabezal (s) • Retirar tinta y rellenar • Anual:Cambiar filtro de aire Training: alphaJET C

  46. Puesta en marcha mantenimiento Limpiar el cabezal Clean the following components: 1 Upper deflection unit2 Detection electrode 3 Charge electrode 4 Nozzle 5 Lower deflection electrode6 Gutter 1 2 3 4 5  Ensure that the print-head is dried thoroughly after the cleaning work has been carried out! Do not clean the nozzle prior to switching off, so that it then will be blocked by an ink drop! 6 Training: alphaJET C

  47. Commissioning and maintenance Limpieza del gutter: 1 2 1 Cleaning bottle 2 Gutter Training: alphaJET C

  48. Commissioning and maintenance Transporte • Antes de enviar el equipo alphaJET-C se debe d etener en cuenta esto : • Cuando sea necesario enviar el alphaJET-C , , se deben de realizar las sigueintes acciones, y usar el embalaje original • Vaciar el deposito de tinta y poner la tapa de cierre. • vaciar el deposito de solvente • Cerrar el tubo de succion con el tapon. • Cerrar el gutter con el bloqueo Rojo, de goma. • Cerrar el nozzle con el bloqueo metalico. • Si no se esta seguro de que el equipo se transporte verticalmenteI: • Vaciar por completo el sistema de tinta.. Training: alphaJET C

  49. alphaJET C - solucion de problemas

  50. Troubleshooting Ajuste del chorro de tinta Gutter Correct ink stream setting Aperture slot Training: alphaJET C

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