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60KW TWISTER

60KW TWISTER. Confidential. ADVANTAGE OF 60KW TWISTER. Especially in Mild Steel 9mm-25mm plate cutting, 60KW TWISTER improves PRODUCTIVITY and PRECISION drastically. SS400 t9 - t25. High. Laser. TWISTER. Precision. Plasma. Gas Cutting (Multi Torches). Low. Low. High.

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60KW TWISTER

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  1. 60KW TWISTER

  2. Confidential ADVANTAGE OF 60KW TWISTER Especially in Mild Steel 9mm-25mm plate cutting, 60KW TWISTER improves PRODUCTIVITY and PRECISION drastically. SS400 t9 - t25 High Laser TWISTER Precision Plasma Gas Cutting (Multi Torches) Low Low High Productivity

  3. Confidential NEW TECHNOLOGY Linear Guide ＆ High Solid Carriage 60KW Twister Unit High Current Electrode Twister Gas Other technology ・ Torch Oil Jet ・ Quick Piercing ・ Auto Gas Control ・ Arc Marker ・ Gas Flow Pattern ・ Quick Arc Change ・ Spatter Shield ・ Fumes Elimination Room by Damper ・ Light Sensor ・ Cantilever Frame ・ Technology Table ・ Life Manager

  4. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability 6． Easy Operation ・ Light Sensor・ ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  5. Confidential WIDENED CUTTING RANGE 60KW High Power Twister Unit widens cutting range up to 36mm thickness and achieves TWISTER cutting quality up to 28mm thickness TWISTER 60KW TWISTER 30KW More than 28mm, difficult to cut by Laser Cutting in stable quality. 6KW Laser Gas Cutting

  6. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability 6． Easy Operation ・ Light Sensor・ ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  7. Confidential IMPROVED RODUCTIVITY Drastic improvement in cutting speed, thanks to High Power Unit (60KW) High speed cutting, 2 times faster than 6kW Laser *5 to 10 times faster than Gas Cutting More than 28mm, impossible to Laser cutting in stable 60KW TWISTER 6kW Laser Gas

  8. Confidential IMPROVED PRODUCTIVITY “TWISTER” Ultra Velocity Gas achieves High Speed & High Precision Cutting High Speed & Vertical “TWISTER” Gas TWISTER Gas Speed Arc Conventional Assist Gas Only cutting speed results in bevel Ultra-Velocity “TWISTER” Gas Cutting Speed

  9. Confidential NEW Patent pending IMPROVED PRODUCTIVITY Unique technology; TORCH OIL JET Spray non-spatter liquid in gas flow. Adjustment for spray nozzle is unnecessary KPCL 300A TWISTER 60KW Spray Nozzle Spatter prevention device is PATENTED

  10. Confidential NEW IMPROVED PRODUCTIVITY Thanks to QUICK PIERCING, far reduced total piercing time Reduce air-cut time Total one piercing time KPCL 300A 13.5 sec Torch moving Non spatter spray Piercing Initial height sensing Gas Flow TWISTER 60KW Touch sensing Gas flow Non spatter jet 4.5 sec Torch moving -65%

  11. Confidential NEW IMPROVED PRODUCTIVITY Thanks to speed up of Traverse Speed Reduce air-cut time TWISTER 60KW KPCL 300A 44.7 m/min 1.8 Time Faster 25.5 m/min 40 m/min 18 m/min 18 m/min 20 m/min

  12. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability 6． Easy Operation ・ Light Sensor・ ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  13. Confidential IMPROVED CUTTING QUALITY & ACCURACY Thanks to Linear Guide, High Solid Carriage, High Cutting Quality & Accuracy achieved Dual driving system causes Y axis: 2 Linear Guide ・Pitching High Solid Carriage ・Yawing Rail X axis: 2 Linear Guide Gantry Type TWISTER TFPL Series

  14. Confidential IMPROVED CUTTING QUALITY & ACCURACY Thanks to dismounting 60KW Twister Unit, Lightweight Y axis Carriage achieved. Enable cutting accuracy to keep for a long time. Lightweight &High SolidCarriage Unit Mount heavy Plasma Unit orLaser Oscillator on Y axis Carriage⇒ Results in early abrasion ofdriving system Dismount 60KW Twister Unit from Y axis Carriage TWISTER 60KW Gantry Type *TFPL 30KW Series mount Lightweight Unit on Y axis carriage

  15. Confidential IMPROVED CUTTING QUALITY & ACCURACY Optimized driving balance of Y axis carriage achieves High Quality & Accuracy Cutting. Center of Gravity High Solid Y axis Carriage Rack Center of Gravity is located on the center of rack & pinion on X axis Linear Guide

  16. Confidential IMPROVED CUTTING QUALITY & ACCURACY Thanks to High Solid Carriage, the accuracy of of locus and roundness of small hole at high speed cutting, improved Gantry Type TFPL Series Response time 0.3 sec Response time 0.1 sec Cutting Speed Cutting Speed In case of 16mm cutting (F=1,000mm/min)

  17. Confidential NEW Patent pending IMPROVED CUTTING QUALITY & ACCURACY The arc mode has been optimized by MAIN GAS FLOW CONTROL. Improves cutting quality of holes(Roundness) Reduces finish by drilling, reamer TWISTER KPCL 300A Main Gas Flow Main Gas Flow Arc mode is modified to match configuration Hole Outline Hole Outline

  18. Confidential Patent IMPROVED CUTTING QUALITY & ACCURACY TWISTER GAS eliminates dross Reduces finish process Patent No.2689310 No.2997224 TWISTER 60KW KPCL 300A SS t6～t25 Ultra High Velocity Gas Assist Gas Arc Arc ULTRA HIGH SPEED TWISTER GAS LESS DROSS Dross ( Small hole with dross )

  19. Confidential Patent IMPROVED CUTTING QUALITY & ACCURACY Thanks to ARC MARKER, enable to take Marking and Punching in cutting process Patent No.2641043 Positioning for drilling ⇒ Punching Positioning for welding, bending ⇒ Marking Marking Punching

  20. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability 6． Easy Operation ・ Light Sensor・ ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  21. Confidential LOWER RUNNING COST By optimizing tip shape and inside for cooling of Electrode results in improved Long Life of Consumables The life of Electrode, two times longer than ever Coolant Output Currant 220A Optimized Inside Optimized Hafnium KPCL 300A TWISTER 60KW Section of Electrode

  22. Confidential Patent pending LOWER RUNNING COST Thanks to MAIN GAS FLOW PATTER, QUICK ARC CHANGE, the heat shock on ignition has been curbed The life of TIPS, 1.5 - 2 times longer than ever TWISTER 60 KW KPCL 300A Main Gas Main Gas Oxygen + Nitrogen Oxygen Air Air Start Cutting Finish Start Cutting Finish TWISTER Current Plasma Current Time Time The current overshoot shortens Nozzle life Start Cutting Finish Start Cutting Finish Time Time

  23. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability 6． Easy Operation ・ Light Sensor・ ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  24. Confidential NEW Patent pending CLEAN & SAFETY WORK ENVIRONMENT SPATTER SHIELD COVER has greatly curbed spatter splash during piercing Clean working environment TWISTER KPCL 300A Spatter Shield Cover

  25. Confidential NEW Patent pending CLEAN & SAFETY WORK ENVIRONMENT Thanks to Push & Pull Fumes Collecting System, prevent blowing up of Fumes. Clean working environment TFPL Series KPCL 300A Pushing by Fan Dust Collector Pulling By Twister Original Dust Collector

  26. Confidential CLEAN & SAFETY WORK ENVIRONMENT Thanks to Fumes Elimination Room by Damper and Twister Original Dust Collector (2 set), prevent blowing up of Fumes. Clean working environment Fumes Elimination Room by Damper Twister Original Dust Collector Twister Original Dust Collector

  27. Confidential CLEAN & SAFETY WORK ENVIRONMENT The machine shall be stopped when interrupting Light Sensor and colliding with Tape Switch during cutting operation. Light Sensor Tape Switch

  28. Confidential FEATURE AND OPERATIONAL EFFECT FEATURE MERIT EFFECT ・ High Power Unit・ 1．Widened Cutting Range ・ Twister Gas・ ・ Torch Oil Jet ・ ・ Quick Piercing・ 2． Improved Productivity ・ High Traverse Speed・ Improved Production Costs ・ Linear Guide・ ・ Lightweight Carriage・ ・ Auto Gas Control 3． Improved Cutting Accuracy & Quality Main Gas Flow・ Twister Gas Flow・ ・ Arc Marker・ ・ High Current Electrode・ 4．Lower Running Cost ・ Gas Flow Pattern・ ・ Quick Arc Change・ 5． Clean & Safety Work Environment ・ Spatter Shield・ ・ Push & Pull Fume Collecting System・ ・ Fumes Elimination Room by Damper・ Improved Order Response Capability ・ Light Sensor・ 6． Easy Operation ・ Cantilever Frame・ ・ Technology Table・ ・ Life Manager ・

  29. Confidential EASY OPERATION Cantilever Flame enables operator to take easy of access to cutting table Easy of access for mounting material sheet, picking work, dismounting scrap TFPL Series Gantry Frame 1 access And difficult ofof access, becauseof Rails 3 access

  30. Confidential NEW EASY OPERATION Optimal work conditions automatically set by TECHNOLOGY TABLE Troublesome adjustment is unnecessary TWISTER KPCL 300A ・CURRENT ・CUT SPEED ・CUT HEIGHT ・PIERCE HEIGHT ・OFFSET ・PILOT CURRENT ⑧ ・GAS Flow ①②③④ Pressure ⑤⑥ Type ⑦ ⑦ ⑥ ⑤ Adjustment 8 places Without Adjustment ① ② ③ ④

  31. Confidential NEW Patent pending LIFE MANAGER DISPLAY Size of Nozzle ： 0．6 0．8 1．1 1．3 1．7 2．2 Rate of Usage ： 0 25 50 75 100 125 ********************************** 50% ************* Arc Time ： 0001h 13m 18s Piercing Time ： 148 Times Reset Time ： 04/07/11 12：34：56 Alarm ： Invalid Valid （100%） EASY OPERATION LIFE MANAGER manages consumables life Easy to make a decision for replacement Note: Manages the life of Electrode & Nozzle only

  32. BENEFIT OF TFPL 60KW In comparison with 6KW Laser & Gas Cutting

  33. Confidential Yield Weight Thickness 6 mm 705 kg 9 mm 1,057 kg 12 mm 1,409 kg 16 mm 1,879 kg 19 mm 2,231 kg 22 mm 2,583 kg 25 mm 2,936 kg 28 mm 3,288 kg NESTED PARTS FOR SIMULATION 2,450 mm 6,100 mm Total Parts No.: 73 Total Cutting Length：137.6m

  34. Confidential WIDENED CUTTING RANGE 60KW High Power Twister Unit widens cutting range up to 36mm thickness and achieves TWISTER cutting quality up to 28mm thickness TWISTER 60KW TWISTER 30KW More than 28mm, difficult to cut by Laser Cutting in stable quality. 6KW Laser Gas Cutting

  35. Confidential PRODUTION TIME PER 1 SHEET: 19mm 577 Picking, Dismounting 82% Reduction Setting Air Cutting 43% Reduction 188 120 Cutting F330 417 Cutting F1200 Cutting F1500: 150A Preheating Piercing In case of 200A F2600, 63min Total 78 min 143 Piercing

  36. Confidential RUNNING COST PER 1 SHEET: 19mm 11,914 11,532 Maintenance charge Consumables Fuel Gas In comparison with Laser 58% Reduction 4,870 Electricity at idling Gas Consumables Nozzle life 600 piercing time Oxygen / Nitrogen Electricity at air cut Electricity at cutting Precondition: 1)Machine operating rate 75% 2) Gas cutting by single torch

  37. Confidential PRODUCTION TIME PER 1 TON Gas Cutting 6KW Laser TWISTER

  38. Confidential PRODUCTION COST PER 1 TON Gas Cutting 6KW Laser TWISTER Precondition: 1) Production Cost = Running Cost + Operator Charge (Cutting, Setting, Dismounting) 2) Machine operating rate 75% 3) Gas Cutting by single torch

  39. Confidential BENEFIT 100 ton / month Thickness(mm) 6 9 12 16 19 22 25 0% 5% 10% 25% 25% 20% 15% Material Weight (ton) 0 5 10 25 25 20 15 Cutting Sheet 0.0 5.0 7.0 13.0 11.0 8.0 5.0 vs 6KW Laser Reduction of Investment: JPY30 million Additional Annual Profit: JPY4.6 million TOTAL BENEFIT: JPY34.6 million

  40. PRECONDITION

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