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ULTRAMAT 23 Ultra simple. Four in one. Ultramat 07/99 N° 1 e. ULTRAMAT 23 Multi-Component Gas Analytics at a Low Price. Up to three NDIR channels Electrochemical sensor for Oxygen measurement AUTOCAL with ambient air Menu driven operation in plain text
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ULTRAMAT 23Ultra simple • Four in one Ultramat 07/99 N° 1e
ULTRAMAT 23Multi-Component Gas Analytics at a Low Price • Up to three NDIR channels • Electrochemical sensor for Oxygen measurement • AUTOCAL with ambient air • Menu drivenoperation inplain text • Freelyprogrammablemeasuringranges andoutput signals Ultramat 07/99 N° 2e Process Gas Analytics
ULTRAMAT 23The Display - All information at a Glance • Large, easy to read display • Versatile display in allmeasuring units(ppm, %, mg/m3) • Information about pre-warnings, faults, limits,maintenance, pump, coding • Logbook Ultramat 07/99 N° 3e
ULTRAMAT 23The Operation - As Easy as Pie • Self explanatory plain textmenus • Pushbutton operation • Access to all internalfunctions and operatingparameters • Code protected operatinglevels Ultramat 07/99 N° 4e
ULTRAMAT 23The Analytical Bench - Heart of the Performance • Single beam NDIR methodwith gas filled detectors • Douple and triple layerdetectors for maximumselectivity • AUTOCAL function -calibration with ambientair • M Ultramat 07/99 N° 5e
ULTRAMAT 23The Double Layer Detector • Infrared Radiation • Microflow Sensor • A1 • A2 • Double Layer Detector • Detector Absorption • A1(l) • EQ • A2(l) • E(l) Ultramat 07/99 N° 6e • l- l0
ULTRAMAT 23The Triple Layer Detector • Detector Absorption • Infrared Radiation • A1(l) • EQ • A2(l) • A1 • E(l) • A2 • l- l0 • MicroflowSensor • Triple Layer Detector • Aperture Ultramat 07/99 N° 7e
The Microflow SensorThe Wonder Piece • The different detection • Sandwich design • 24 wires on 1mm2 • Smallestafternating flows • No membranedetector - nomircophony effect Ultramat 07/99 N° 8e
The Microflow SensorThe Wonder Piece Ultramat 07/99 N° 9e Process Gas Analytics
The Microflow Sensor How it works • R1 • R2 • Gas flow • R1 • R2 • 1mm2 • R3 • R4 • U • 0.15mm • Features: • no moving parts- not subject to wear • no microphony effect • linear transformationof flow into an electricsignal • Temperature of the wires Ultramat 07/99 N° 10e • without flow • flow from left side • flow from right side
The Microflow Sensor The Unsurpassed Performance • Example: • 100 ppm CO (= measuring range) results in • 1/1000°C temperature difference • 1/10mbar pressure difference • between the upper and lower detector level;this causes a volume shift or flow of • 1/100mm3 at microflow sensor • Signal Valuesfor Full Range • Values forMinimumResolution • Measuring Range100ppm CO • T~ = (T1~ - T2~) • V~ = (V1~ - V2~) • P~ = (P1~ - P2~) • 1/1000°C • 1/100mm3 • 1/10mbar • 10-5 °C • 10-4 mm3 • 10-3mbar Ultramat 07/99 N° 11e
M • air ULTRAMAT 23The unique AUTOCAL • During AUTOCAL the sample cellwill be purged with air. This causesthe highest detector signal U0(no pre-absorption) • Detector Signal • U0 • U • basic status • clean sample cell • 0 Ultramat 07/99 N° 12e • concentration • ppm / %
ULTRAMAT 23The unique AUTOCAL • U0 - U • F • U0 - F • U • U0 - U • S = • = • = • U0 • F • U0 • U0 • U • U0 • F • U0 =U0‘ • clean • U • F • U • dirty Ultramat 07/99 N° 13e • concentration • c
ULTRAMAT 23The Oxygen Sensor • Features: • Long life time • Acid basedelectrolyte • Insensitive toSO2 and otheracidic gases • Gas • e Ultramat 07/99 N° 14e • U
ULTRAMAT 23The Oxygen Sensor • Reaction Equations: • Cathode: • O2 + 4H + 4e = 2H2O • Anode: • 2Pb + 2H2O = 2 PbO + 4H + 4e • Total: • O2 + 2Pb = 2 PbO Ultramat 07/99 N° 15e
ULTRAMAT 23The Oxygen Sensor • Typical life time*: • 120 • 80 • relative sensitivity • 40 • 0 • 0 • 1 • 2 • 3 • 4 • years • 5 Ultramat 07/99 N° 16e • with about 5% O2 in the sample gas
ULTRAMAT 23The Oxygen Sensor • Typical cross interferences in % O2 • Comparison of alkaline and acid based sensors • 5 Vol. % CH4 = • 8 Vol. % CO = • 0.1 Vol. % NO = • 0.2 Vol. % SO2 = • 0.1 Vol. % NH3 = • 5 Vol. % H2 = • 5 Vol. % H2O = • 20 Vol. % CO2 = • alkaline / acid • 0.7 / 0.1 • -2.5 / 0.1 • 0.1 / 0.1 • 0.1 / 0.1 • 0.1 / 0.1 • 1.5 / 0.6 • 0.1 / 0.1 • 9.0 / 0.8 Ultramat 07/99 N° 17e
ULTRAMAT 23The Internal Gas Flow • Example: • Analyzer version with • 1 IR-channel • no O2-sensor • internal sample pump • safetyfilter • solenoid valve • pump • IR • flow meter M • CondensateSafety Trap withBypass • O2-sensor Ultramat 07/99 N° 18e
ULTRAMAT 23The IR-Bench • IR-Bench M Ultramat 07/99 N° 19e
ULTRAMAT 23The Condensate Safety Trap M • CondensateSafety Trap Ultramat 07/99 N° 20e
ULTRAMAT 23The Internal Gas Flow • Example: • Analyzer version with • 2 IR-channels • no O2-sensor • no sample pump M M Ultramat 07/99 N° 21e
ULTRAMAT 23The Internal Gas Flow • Example: • Analyzer version with • 3 IR-channels • no O2-sensor • no sample pump • 2 IR-detectorsin series M M Ultramat 07/99 N° 22e
ULTRAMAT 23Typical Applications EmissionMonitoring Burner Control Cement Industry • low cost • multi component • easy systems integration • TÜV-approval • fast pay back • virtually no maintenance • multiple sample points • simple operation • AUTOCAL with ambient air • compensation of dirt inthe sample cell Ultramat 07/99 N° 23e
ULTRAMAT 23Typical Applications Oven Manufactures Land-fill/Waste Disposal SystemsIntegrators Crematoria • mobile and stationary applications • fast warm-up time • low cost solutionwith 3 components • easy systems integration • flexibility • up to 4 components in one analyzer • with / without sample pump • all interfaces: 4-20 mA, RS 485, Profibus • CO and O2 monitoring withsample preparation as compactsystem Ultramat 07/99 N° 24e
ULTRAMAT 23Highlights and Customer Benefits • AUTOCAL withambient air • Internal condensatesafety trap • Access to analyzer and systems informations • error messages • free programmable binary outputs • Diagnosis software, pre-warnings highly economical high operational safety high operational safety Service and Maintenance support flexibility operational safety Ultramat 07/99 N° 25e
ULTRAMAT 23Highlights and Customer Benefits Ready for measurementin 5 minutes Automatic correctionof barometricinfluences Cleanable sample cell Multicomponentanalyzer with NDIR-benches and electro-chemical O2-sensor Stand-alone analyzersremote control mobile usage, fast start-up correct measurement easy maintenance economical, reduced space operational safety, flexibilty,easy systems integration Ultramat 07/99 N° 26e
ULTRAMAT 23Highlights and Customer Benefits SIPROM GA networkfor maintenance andservice information Open interfacearchitecture (RS 485,RS 232, Profibus) Menu-driven operation(NAMUR) operational safety,reduced maintenance simple process integration operation without manualsafe operation, multilingualoperation Ultramat 07/99 N° 27e