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Optimization of Food and Pharmaceutical Processes via Computer-Aided Process Design and Simulation

Optimization of Food and Pharmaceutical Processes via Computer-Aided Process Design and Simulation. Presented by Demetri Petrides INTELLIGEN, INC. Simulation and Design Tools for the Process and Environmental Industries. INTELLIGEN, INC. Outline. Introduction Modeling of Batch Processes

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Optimization of Food and Pharmaceutical Processes via Computer-Aided Process Design and Simulation

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  1. Optimization of Food and Pharmaceutical Processes via Computer-Aided Process Design and Simulation Presented by Demetri Petrides INTELLIGEN, INC. Simulation and Design Tools for the Process and Environmental Industries

  2. INTELLIGEN, INC. Outline • Introduction • Modeling of Batch Processes • Modeling and Evaluation of Food Processes • Debottlenecking of Batch Processes • Conclusions

  3. INTELLIGEN, INC. Computer-Aided Process Design and Simulation

  4. INTELLIGEN, INC. Pertinent Questions • How much would it cost to make a kilo of product? • Which process is better for making this product? A or B? • How much product can I make in this plant? • How do I increase the current throughput? • What is the environmental impact of a process?

  5. INTELLIGEN, INC. The Role of CAPD and Simulation in Product Development and Commercialization IDEA GENERATION Project Screening, Strategic Planning Development Groups PROCESS DEVELOPMENT Process Evaluation, Process Improvements,Throughput Maximization, Cost Minimization Development Groups Process Engineering Corporate Environmental Manufacturing FACILITY DESIGN Equipment & Utility Sizing, Plant Optimization,Flexibility, Environmental Impact Assessment MANUFACTURING Cost Estimating, Process Scheduling, Debottlenecking, Cost Minimization Manufacturing

  6. BioPro Designer BatchPro Designer WaterPro Designer EnviroPro Designer SuperPro Designer INTELLIGEN, INC. The Pro-Designer Family of Computer-Aided Process Design and Simulation Tools Biotechnology Food Processing Synthetic Pharmaceuticals Specialty Chemicals AgriChemicals Water Purification for Pharmaceuticals, Semiconductor Industries, Electric Utilities, etc. Wastewater Treatment Air Pollution Control

  7. INTELLIGEN, INC. Modeling of Batch Processes

  8. Intuitive User Interface

  9. INTELLIGEN, INC. Unit Procedures and Operations Right-Click Context Sensitive Menu

  10. INTELLIGEN, INC. Assigning Operations to a Unit Procedure

  11. INTELLIGEN, INC. Flexible Operation Models

  12. INTELLIGEN, INC. Operations Gantt Chart

  13. INTELLIGEN, INC. Equipment Utilization Chart

  14. INTELLIGEN, INC. Resource Demand Chart

  15. INTELLIGEN, INC. Modeling and Evaluation of Food Manufacturing Processes Integrated Dairy Plant

  16. Cheese Butter WPC Ethanol 70,700,000 2,960,000 7,000,000 9,234,000 INTELLIGEN, INC. Raw Material Requirements Annual Production (kg)

  17. Compound Utilization (%) Fat & Protein Lactose Water 100 90 44 INTELLIGEN, INC. Environmental Impact Assessment

  18. INTELLIGEN, INC. Environmental Stream Properties

  19. INTELLIGEN, INC. Project Economic Evaluation - Summary

  20. INTELLIGEN, INC. Cash Flow Analysis

  21. INTELLIGEN, INC. Cost Analysis - Cheese Making Section

  22. INTELLIGEN, INC. Cost Analysis - Breakdown Per Section

  23. INTELLIGEN, INC. Product Formulation & Packaging Solids Handling Transportation

  24. INTELLIGEN, INC. Throughput Analysis and Debottlenecking Theory

  25. Fully Functional Demo of SuperPro Available on Website www.intelligen.com

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