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1. REACH and paper chemicals Liisa Rapeli-Likitalo, EPCG (Ciba Specialty Chemicals Oy)European Paper Week 2005December 1, 2005Sheraton Rogier Hotel, Brussels
2. REACH and paper chemicalsAssessment based on 1st reading of European Parliament Paper chemicals from regulatory point of view
REACH and R&D
Some examples of products
Future
3. Paper chemicals Most are HPV–substances (> 1000 t per year)
Even special additives > 1 t per year
A number of nature based chemicals
Modified
Annex II and III – content and interpretations
Complicated reaction mixtures and poorly soluble substances
Testing
Many substances have long history of use, old test data – not under GLP
NLPs, No Longer Polymers, e.g. emulsifiers
A number of functional polymers
Many starting substances will need authorisation
Time from idea to market will be longer
Paper machines are sensible for changes in products
A number of customized products
4. R&D - Pulp and paper chemicals Many additives and process chemicals, e.g.
Solvents
Initiators, catalysts
Chain transfer agents
Emulsifiers, surface active agents
Antioxidants
Plasticizers
Stabilizers
Release agents
pH Regulators
Stripping chemicals
Defoamers
Biocides
5. REACH – Something to gain R&D and PPORD
Longer than current PORD ? 5+10 years
Only one application dossier, not separately in every MS:
Agency
Same fee and equal opportunity
Volume versus application
Categories and read across
Possibility to play around the molecules and find/use ”new” molecules without full testing dossier
Annex II?
Practice?
More data publicly available
Learning from each other?
6. REACH – Concerns for paper chemicals List of available chemicals will be shorter than today
EINECS: 100 116 entries
ELINCS: ~5000
+ NLP:s, No Longer Polymers
Future: ~ 30 000 +/- xxxx?
Practice
Interpretations
Annex II and III
Exposure based waiving…
OSOR
Workability
7. REACH – Concerns for paper chemicals Chemical Safety Assessment and Chemical Safety Report (>1 t/y)
Risk Management Measures included
Covers also marine environment
Exposure scenarios
Paper making and recycling
Exposure and use categories
Communication in safety data sheets
Authorisation may require a lot of resources
Substitution and research in order to find alternatives
=> ”Defensive R&D”
Socio Economic Analysis / Methodology
Time limited (5 years)
Can be opened by third party intervention
Many monomers and other starting substances for polymers used by paper industry will require authorisation
e.g. acrylamide, acrylonitrile, butadiene, epichlorohydrin…
8. How to find alternative substances?
Active structural groups = reactive groups
Other approval processes may take years to complete, e.g. food contact compliance
Substances with long history of use are known
Test results, exposure data exist
Technical performance known
Availability
Production processes and facilities
Raw materials
Reasonable price
9. How to find alternative substances? Possible change in the composition of paper chemicals =>
Literature & desktop research
Laboratory trials
Pilot trials
Production trials
Application trials: by the producer of the chemical + customer pilots
Mill trials
Easily a couple of years and
yyy yyy € or y yyy yyy €
10. REACH requires resources All functions of a company will be effected
Purchasing
R&D, e.g. laboratories
Substance identity, impurities, side reaction products etc.
Physico chemical properties
Registration and authorisation dossier and CSR
Different uses
Dosage, content/residues in intermediates and final products, exposure measurements
Emission/Effluent measurements
Air, water, waste water treatment plants (including sludge), soil, sediment
Recycling and disposal…
R&D in future more defensive than real R&D
Production
Sales
Administration
”REACH Competence Centers” (including ”office chemists”)
IT…
11. REACH AND PAPER CHEMICALS - Examples Styrene acrylate based polymeric size
Polymers exempted from REACH for the time being but new Safety Data Sheets, SDSs for the products have to be prepared
Monomers and other starting substances have to be registered, HPV chemicals => Chemicals Safety Report, CSR and new SDSs
Own production and importation but EU-RA, ICCA Initiative and EPA HPV program data exist for main monomers
Specific monomers, initiators, emulsifiers, pH regulators, defoamers etc.
Make sure that they will be available, PBT or vPvB… or prepare for defensive R&D
Possible data gaps…
Food contact approvals exist => this use is exempted from CSR
Styrene possible endocrine disruptor - authorisation?
12. PAPER CHEMICAL EXAMPLES Calcium distearate
Annex II – pure!
Annex II: ”Substances commonly found in foodstuffs, such as citric acid, sugar, oils, fatty acids, etc.”
Adipic acid (E 355), citric acid (E 330)
Casein?
Fatty acids and their derivatives as deinking chemicals?
13. REACH & paper chemicals Details and interpretations still open
Basic volume chemicals - bulk
No remarkable changes foreseen yet
Some additives may be ”lost” which may cause additional workload and cost effects
Specialty chemicals
Some pressure on further testing
Long term effects
Testing problems
Substitution is very difficult
14. REACH - Cooperation of mills and chemicals’ suppliers Management of chemical know how
ERP systems
Data per substance versus products
Communication
Questionnaires and safety data sheets
Registration, evaluation and authorisation
Substance information: Suppliers!
Chemical Safety Reports
Help from customers will be needed
Exposure scenarios
Compare to current EU Risk Assessment
15. REACH – Future
Resources?
Prices
New type of business with
REACH compliant chemicals
IPR
Data ownership
Registration and authorisation dossiers and numbers
But paper will be made and paper chemicals will be manufactured and developed even when REACH is in force…