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TD26 CLEX Structure

TD26 CLEX Structure. TD26 CLEX Structure Design report P. Piirainen. TD26 CLEX Structure. Beam direction. TD26 CLEX Structure. TD26 CLEX Super Accelerating Structure design has been integrated and presented with the following features:

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TD26 CLEX Structure

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  1. TD26 CLEX Structure TD26 CLEX Structure Design report P. Piirainen

  2. TD26 CLEX Structure Beam direction

  3. TD26 CLEX Structure • TD26 CLEX Super Accelerating Structure design has been integrated and presented with the following features: • Two Accelerating Structure modules (AS) are brazed together to form a Super Accelerating Structure (SAS) • Compact couplers, new design waveguides and wakefield monitors with TE-and TM-like mode pick up have been integrated to the structure • Cooling system has been integrated to vacuum manifolds and external piping has been implemented with connectors and pipes • Damping material has been installed to vacuum manifolds • Alignment spheres have been included to design • Accelerating Structure have been designed so that it is able to assemble to adjacent structures with flexible interconnections • Bonding, brazing including pre-assembly brazing, mechanical assembly and welding steps have been validated

  4. TD26 CLEX Structure Compact coupler Interconnection with bellows Internal cooling system integrated to manifolds External cooling connectors and pipes TE/TM-like mode pick up Damping material Wakefield monitor

  5. TD26 CLEX Structure Compact coupler waveguide/disk Tuning stud Alignment sphere or probe

  6. ASSEMBLY PROCEDURE • 1. Diffusion bonding of the disks Extremity disk Interlocking disk Compact coupler disk Standard disk Compact coupler disk

  7. ASSEMBLY PROCEDURE 2. Pre-assembly and brazing of vacuum manifolds, waveguides and cover Wakefield monitor (WFM) Waveguide (WG) Vacuum flange TE/TM-like mode pick up WG body WG cover WG machined WFM body WFM cover Vacuum manifold Cover with vacuum flange Cover Cooling adapter Flange Cooling cap

  8. ASSEMBLY PROCEDURE • 2. Pre-assembly and brazing of vacuum manifolds and waveguides Waveguide Wakefield monitor Vacuum manifold with integrated cooling system Waveguide Cooling adapter

  9. ASSEMBLY PROCEDURE 3. Brazing vacuum manifolds and interconnection flanges to bonded disk stacks Pre-assembled manifolds, 4 pcs Bonded disk stack Interconnection flange Pre-assembled manifolds, 4 pcs Bonded disk stack Interconnection flange

  10. ASSEMBLY PROCEDURE 4. Brazing two accelerating structure to form a superstructure Accelerating structure

  11. ASSEMBLY PROCEDURE 5. Installation of the silicon carbide (SiC) damping materials to vacuum manifolds Damping material Fixing corner and screw Damping material

  12. ASSEMBLY PROCEDURE • 6. EB welding vacuum manifold covers and vacuum flanges Flange Cover

  13. ASSEMBLY PROCEDURE 7. Installation of the Swagelock connectors and cooling pipes

  14. ASSEMBLY PROCEDURE 8. Interconnection clamp chain between two super accelerating structure Interconnection clamp chain

  15. ASSEMBLY PROCEDURE 2. Pre-assembling and brazing of manifold cover wakefield monitor, waveguide and cooling parts 3. Brazing pre-assemblies to vacuum manifold 1. Diffusion bonding disks 4. Brazing of manifolds, disk stack and interconnection flange 6. Installation of damping loads 5. Brazing two AS assemblies to form a super accelerating structure 7. EBW welding of manifold covers and vacuum flanges 8. EBW welding of manifold covers and vacuum flanges

  16. ASSEMBLY PROCEDURE • TD26 CLEX Super Accelerating Structure design with integrated features is a compact test structure, including validated bonding, brazing, assembling and welding steps.

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