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Requirement Definition. System Development. Contract Management. Market Assessment. Contract preparation. Bid Evaluation. Proposal Evaluation. Supplier Selection. Business Need. Procurement Strategy. Purchasing strategy. Purchasing objectives. Buy to requirements so that
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Requirement Definition System Development Contract Management Market Assessment Contract preparation Bid Evaluation Proposal Evaluation Supplier Selection Business Need Procurement Strategy Purchasing strategy
Purchasing objectives Buy to requirements so that • Inventory is available when, where and in wanted form (minimum effort to use) • Least cost for quality • Optimise purchasing department/function - overheads, accumulated costs, cash flow, warehousing & timely delivery The BUYER is the KEY - responsible for researching, placing and progressing orders.
What research goes into purchasing? • Supplier investigation: competencies, capacities, credit rating, service quality • Our dependency on particular suppliers • Competitor information • Advising suppliers on how to meet our quality requirements • Economic forecasting & the supplier • Purchase targets & their attainment • Financial targets & our profit plan • Value analysis - of buying processes & items we buy • Our quality/service requirements & control methods
Purchasing procedures & methods? • Purchasing by commodity group • Knowledge of the buyer • Price leverages • Data collection & analysis • Exception for action & progress reports for planning • Audit & monitoring procedures: wastage, obsolescence, theft, stock-outs. Pareto 80/20, warehousing costs
Procurement - Key Skills? • Business awareness and strategic procurement • Developing & managing procurement systems • Purchasing techniques and methods • Supplier evaluation and selection • Risk and value management • Contract management Legal aspects of procurement (contracts) • Purchasing negotiations • Quality management • Service level agreements • Ethical behaviours in procurement • Relationship management (client-server) • Performance evaluation of suppliers & self • Change management
Buying and negotiation? • Supplier partnerships vs. competitive (least cost) buying • Negotiation skills • researching sources, assessing sources, customer relationships management, win-win & mutual respect. • Methods to keep costs down - tendering, WWW & B2B, Buying portals • Negotiate: preparation, the negotiation, completing the buy. • Attention to detail • Humour, patience, self-control, Avoid dramatics • Analytical approach to problems • Questioning & listening • Verification - contract formulation & testing
Supply Chain Strategy • Functional Products • Diapers, soup, milk, tiers • Appropriate supply chain strategy for functional products is push • Focus: efficiency, cost reduction, and supply chain planning. • Innovative products • Fashion items, cosmetics, or high tech products • Appropriate supply chain strategy is pull • Focus: high profit margins, fast clockspeed, and unpredictable demand, responsiveness, maximizing service level, order fulfillment
Procurement Strategy for the Two Types • Functional Products • Focus should be on minimizing total landed cost • unit cost • transportation cost • inventory holding cost • handling cost • duties and taxation • cost of financing • Sourcing from low-cost countries, e.g., mainland China and Taiwan is appropriate • Innovative Products • Focus should be on reducing lead times and on supply flexibility. • Sourcing close to the market area • Short lead time may be achieved using air shipments
Information sharing, dataflows & feedback SupplierManagement Rules configuration Real time availableto promise Delivery on Demand At Point of Use J.I.T. Continuous flowmanufacturing Interprise Visibility First PromisedDeliver Date Inventory WIP CorrectConfiguration Distributor Supplier
Supply/Procurement Issues Resource Usage Quality • make or buy (contract out) • market-based purchasing? • supply partnerships? Speed Performance objectives Reliabiity Market competitiveness Flexibility Supply network relationships Cost Capacity Process technologies buyers market sellers market Decisions
Tiered supply relationships • a company can trade with • 1st tier - immediate suppliers & • 2nd tier - suppliers of suppliers • end-customers Consider % balance of each • Non-exclusive relationships e.g. Firm C - may single source (exclusive supply) or multi-source item X Exaluate relationships • close & intimate? Make or contract in (outsource)? • For what items: strategic, trivial? • Many suppliers or a few? • Keiretsu (collaborative) vs. Transactional (arms-length)
Analysis of supply relationships Long term virtual operation Vertical integration Close - few suppliers Partnership supply relationship Market relationship Type of inter- firm contact Traditional market supply Virtual spot trading Transactional - many suppliers Resource scope Do nothing Do everything Character of internal operations activity