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Project Cybot/OSCAR. February 19, 2002. Introduction. Project Advisor Dr. Ralph Patterson Project Co-Leaders Kivanc Kahya, CprE, 2 nd Semester John Davidson, CprE, 2 nd Semester. Introduction. Project includes two robots Octagonal, Speech-Controlled, Autonomous Robot (OSCAR) Cybot
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ProjectCybot/OSCAR February 19, 2002
Introduction • Project Advisor • Dr. Ralph Patterson • Project Co-Leaders • Kivanc Kahya, CprE, 2nd Semester • John Davidson, CprE, 2nd Semester
Introduction • Project includes two robots • Octagonal, Speech-Controlled, Autonomous Robot (OSCAR) • Cybot • OSCAR is new and nearing completion • Cybot is old and remains semi-functional • Project consists of 5 sub-teams
Project Sub-Teams • Motion Control • Upgrade/maintain motion control hardware • End-Effector • Create an arm, wrist, and gripper assembly • Sensor • Create and maintain a reliable sensing system • Software • Develop control and user-interface software • Power • Supply sufficient power for all sub-systems
Sub-team Personnel Financial Motion Control 266 $112.00 End-Effector 582 $664.00 Software 365 $287.00 Sensors 167 $9.00 Power 135 $62.00 Team Leaders 175 $0.00 Totals 1690 $1134.00 Project Budget
Members • Brooks Graner (CprE –2nd) Sub-Team Leader • Boon-Siang Cheah (CprE –2nd) • Robert Milliken (EE – 1st) • Chao-Hern Wong (EE – 1st)
Problem Statement • Failure of motion control system of OSCAR • Current motor driver circuit design flaws • Same design as Cybot, but larger motor load causes problems • Failure of motion control system of Cybot • New motor driver design for OSCAR • New H-Bridge controller • More attention to layout • Hysterisis and capacitive load issues • Motor load issues • Restore Cybot’s motion (time permitting) • Worked in the past, what went wrong?
Design Objectives • Research, Design, Implement new motor driver circuit for OSCAR • New H-Bridge controller (TPS2811) • Suggested by Rockwell Collins • Needs to work with current microcontroller (LM629) • Needs to work with current MOSFET’s • Test motors for characteristics • Have no data on motors • Needed for design of circuit • Restore Cybot’s motion • Design is good • Possibly a bad chip
End Product Description • OSCAR will have full motion capabilities • Forward, backward, rotate left and right • Efficient, stable circuit • Cybot will have motion restored
Assumptions & Limitations • Assumptions • Microcontroller design good • Software will work for new design • Will have funding for new H-Bridge controller chips • Limitations • Team members have busy schedules • Limited budget • Part ordering takes time
Risks & Risk Management • Time – Goal to have OSCAR functional by VEISHEA • Regular weekly meetings • Part ordering • Order parts early in semester • Will design work? • Intensive research • Outside assistance
Technical Approach • Motion Control System interaction Computer Motion Control System Motor(s)
Technical Approach Motion Control System CPU CPU Interface Motion Controller Motor Driver Motor Motion Detector
Milestones • Motor data aquired • New H-Bridge Controller • New circuit layout • Implementation of new circuit • OSCAR Moves! • Cybot Moves
Description Quantity Unit Price Total Poster Dues 4 $3.00 $12.00 LM 629 2 $25.00 $50.00 Misc. Parts $50.00 Total $112.00 Financial Budget
Additional Work • Aid End Effector in design of arm motion circuitry • Figure out current H-Bridge problem • It works on Cybot
Summary • Main goal: Make OSCAR move • Design new motor driver circuit • Restore Cybot’s motion (time permitting)
Members • Yan-Chak Cheung (EE – 2nd) Sub-Team Leader • Chris Trampel (EE – 2nd) • Muhammed Rahim (EE – 2nd) • Thi-Ha Soe (EE – 1st) • Mike Nguyen (CprE – 1st) • Matt Baird (ME – 1st) • Tony Gartner (ME – 1st) • Chad Harbour (ME – 1st)
Problem Statement • Modification of the wrist • Design and build control circuits and software for motor control • Build the whole arm
Design Objectives • Full range of movement • Move at reasonable speed • Lift 2 lb objects • 1 lb at full arm extension • Lift 3” diameter objects • Controlled by OSCAR’s central computer
End Product Description • The arm will be pivoted at the center of the robot • Gripper could hold items 3” wide
Technical Approach • Research on existing control circuits • Modify the current wrist and gripper design • Develop detailed schematics for the control circuit boards • Develop software control
Control Circuit Motion Controller LM 629 Half-Bridge MOSFET Driver LT 1158 PWM Half-Bridge Quadrature Incremental Feedback PC DC Motor Motion Controller LM 629 Half-Bridge MOSFET Driver LT 1158 PWM Half-Bridge
Assumptions & Limitations • Assumptions: • Sufficient funding for the fabrication of arm • All motors will operate at 12 volts • Limitations: • Arm pivoted on top of OSCAR • Use JAVA to write the program
New Wrist Design • Number of motors reduced from two to one • Lateral wrist movement removed (for now)
Reasons For New Design • Stemmed from budget constraints • Previous design very over budget • Motors and gearing most expensive components • Lateral wrist movement considered least necessary
Other Possibilities • Making power distributor for motors • Would allow for more than one function for a motor • Could be applied to the shoulder joint as well • This would be done by simple transmissions or clutches
Risks & Risk Managements • Cost of development • Availability of parts • Power Consumption of motors • Search for cheaper parts • Look for cheaper designs • Buy widely used parts at the beginning of the semester • Search for parts with low power consumption
Milestones • Gripper is functional • Detailed modified drawings of wrist • Determination of cheaper motors and materials
Summary • Gripper is ready to move • Modification of wrist completed
Members • Waqar Habib (EE –2nd) Sub-Team Leader • John Stacy (CprE –1st) • Sze-Yiing Tan (CprE – 1st)
Problem Statement • Video (Image) Processing – Identify objects such as a wall or person • Compass – Increase the accuracy • Sonar – Repair and maintain the faulty sonar sensors
Design Objectives • Accurate, convenient and reliable data for video imaging • Modular design • Software interface • Collect information for software sub-team • Future expandability
End Product Description • Video Imaging ability • Eight individual distance measuring sensors • Temperature and direction sensing ability • Simple computer interface • Modular design
Assumptions & Limitations • Operated in a fixed environment for video imaging • One sonar fires at a time • One sensing function will be done at any given time • Accurate distance measurement between 1.5 feet-30 feet • Environment temperature is accurate between 32 and 112 degrees Fahrenheit • Limited memory available for data logging
Risks & Risk Managements • Defective Parts • Lack of Team Participation • Loss of a Team Member
Technical Approach • 1655 analog compass produces a pair of outputs: 1 sine wave & 1 cosine wave • Outputs reflect rotational orientation of compass with respect to earth’s magnetic poles
Technical Approach • Outputs read 3.1 volts at peak of wave & 1.9 volts at trough of wave. • Micro-controller measures outputs using A/D converters • Trig calculations produce exact orientation of compass in degrees Azimuth
Milestones • Groundwork for imaging processing • Reduce error of compass to +/- 5º Azimuth • Completion of interface with on-board computer • Completed sensor system physically installed on OSCAR • Finalization of documentation for sensor sub-system • Begin research for future implementations
Description Quantity Unit Price Total Poster Dues 3 $3.00 $9.00 Total $9.00 Financial Budget • No hardware or equipment will be purchased this semester
Summary • Reliable and consistent sensory system • Provide enough data to make autonomous and educational decisions • Variety of different sensing capabilities to operate safely and successfully • Image processing sensor • 8 sonar sensors • Temperature sensor • Navigational compass • Make data available to software sub-team to implement OSCAR’s decision-making
Members • Sastra Winarta (CprE –2nd) Sub-Team Leader • Tom Allen (CprE –1st) • Julianto Leonardo (CprE – 1st) • Joseph Lahart (CprE – 1st)