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Modi Hitech India Ltd. is an ISO 9001-1500 company engaged in the manufacturing of welding electrodes & stainless steel welding and non-welding wire’s ,That is being cater to National and International Market to various industrial sector like general fabrication, railway, power, cement, steel and many more.
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MODI HITECH INDIA LIMITED STAINLESS STEEL WIRE DIVISION WELCOMES YOU
INTRODUCTION Modi Hitech India Ltd., established in the year 2008, is today India’s fastest growing producer of best quality stainless steel wires & welding consumables. “GMMARC” is well known for its superior quality products. Now Modi Hitech Started Production of Stainless Steel Wire to Cater the needs of Domestic as well as International Market. New Stainless steel wire plant will enable us to offer complete range of stainless steel welding and non welding wires meeting international quality standards.
Modi Hitech production facility are located in NCR region Modipuram ( Meerut) 70 Km away from New Delhi. Sales& Marketing office are located in Nehru Place New Delhi, the capital of India. Modi Hitech currently marketing in India and have made a successful footprint with its impeccable quality and service. Our success is driven by our people and their commitment to get results the right way - by operating responsibly, executing with excellence, applying innovative technologies and capturing new opportunities for profitable growth.
Vision To deliver the best in class products and brands to the consumers enhancing their welding experience
Stainless Steel wire Plant Facilities • Wire Rod Pickling line, Lub coating facilities, Wire Drawing, Continuous Strand Annealing, MIG wire machine, layer binding, Straight cutting Machine for TIG welding wire. • All relevant testing facilities to full fill the requirement of product characteristics of Stainless Steel wire like Physical testing, Mechanical testing and chemical analysis lab. • Effluent treatment plant to treat effluent acidic & Heavy metal in discharge water to compliance Pollution control Norms. • Utilities : Cooling tower, Power back up DG set, Air-vent in Shade for better atmosphere inside the plant. • Power transformer 1500KVA
Features Of Machinery 1) State of the art high speed straight line machine with latest Technology. 2) Continuous strand Annealing furnace with ammonia cracker facility. 3) Vertical drop coiler with pattern lay. 4) Capacity of bigger coil weight upto 500 Kg. 5) MIG wire with facility of ultrasonic cleaning for bright clean welding.
Manufacturing Process Flow Pre-Manufacturing Inspection: - The wire rod is physically inspected for size, seams, cracks & other physical properties like Tensile Strength. The chemical properties of the wire rod received are also analyzed in house for grade verification. 1. 2. Pickling & Coating :- After the wire Rod is cleared from the Pre manufacturing Inspection, Pickling & coating is done followed by baking to remove moisture content from the wire rod, to be fit for wire drawing.
Manufacturing Process Flow 3. Wire Drawing: - The Pickled & Coated wire Rod is then drawn to various sizes as per customer order in Continuous Dry Drawing Blocks. A strict quality inspection is carried out for diameter, tolerances at every stage to ensure production of a dimensionally correct product. Annealing: - The drawn wire is annealed in Strand Annealing Furnaces of various capacities depending on the diameter of the wire. A strict quality check for UTS is carried out to ensure the quality of the product is maintained. 4.
Manufacturing Process Flow 5. Wet Drawing: - The Annealed wire is further drawn to fine and superfine sizes in oil medium in wet drawing machines. A strict quality inspection is carried out for diameter, tolerances at every stage to ensure production of dimensionally correct product. 6. Final Inspection: - The final inspection or pre dispatch inspection of the finished product is carried out for Surface, Diameter, Tolerance, Ultimate Tensile Strength, Elongation and Chemical properties.
Manufacturing Process Flow 7. Packaging & Dispatch: - After the material is cleared for dispatch from the final inspection, the material is packed as per standard packaging norms or as per customers' specific requirements in coil, bobbins etc.
Useful Technical Characteristics • of SS Wire • Below are some useful technical charts :-- • Stainless Steel Wire Characteristics • Stainless steel wire is used when high strength and corrosion resistance is important in an application. • Stainless Steel Wires Vary By: • 1. Type( Grade) 2. Diameter • 3. Hardness 4. Tensile • 5. Surface Condition • Wire Types • Each TYPE has a different allowable range of CHEMICAL COMPOSITION to meet various performance requirements.
Chemical Composition for Common Types of Stainless Steels
Over-view of “ Stainless Steel Wire Plant Product range • Stainless Steel wire suitable for spring • Common Grade: 202,302 & 304 • size 2.00 to 4.00 mm • Finish: Matt Finish • Coil weight: 100 to 500 kg • Supply condition: Coil • size 0.50 to 1.20 mm • Finish: Bright Finish • Coil weight: 10 to 50 kg • Supply condition: Coil/Spool • Application: Torsion, tension, conical & compression Spring
Over-view of “ Stainless Steel Wire Plant • Stainless Steel wire soft Annealed wire • Common Grade: 202,302, 304,304L,316,316 L size 2.00 to 4.50 mm Application: fasteners and further drawing • MIG Wire -Stainless Steel wire • Common Grade: 304,304L,308L,307Si, • 310,316,316 L, 316L Si, 430L Size: 0.80,1.00 & 1.20 mm Application: Welding as filler wire • TIG Wire -Stainless Steel wire • Common Grade: 304,304L,308L,310,316,316 L size: 1.60,2.00,2.40,3.15,4.00,5.00 mm Application: Welding as filler wire
View of “Wire Plant” At Glance (outside View)
View of “Wire Plant” At Glance (outside View)
Wire rod surface cleaning and Coating
Continuous Strand Annealing Furnace & Wet Machine
Product Range- End Use Stainless Steel spring steel Wire Compression spring Extension spring Torsion spring Conical spring Stainless Steel Wire for General Purpose Kitchen Ware Food Basket Weld Mash Jali Stainless Steel Wire Soft annealed wire Flattening Redrawing Cold Heading Product
Product Application Compressionspring Extension spring Induction coil Wire form spring Torsion spring
Stainless Steel wire in Coil Welding consumables Stainless Steel wire in Former MIG Wire
MIG Wire TIG Wire
compression Springs Coil Springs Tension Springs
Rope Fasteners
THANKS… MODI HITECH INDA LIMITED 813, Modi Tower 98, Nehru Place New Delhi-110019(India) Tel: 011-42504577 www.gmmarc.com