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By P.SHYAM KUMAR PADC, Panipat

By P.SHYAM KUMAR PADC, Panipat. Ministry of Textile-FICCI Conference,FICCI ,New Delhi 19 th Nov 2010. Content. Company Profile IOCL in Petrochemicals Polymer Plants & Technology Geosynthetics & Applications Raw Materials Technical Support Customer’s benefits & Opportunities.

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By P.SHYAM KUMAR PADC, Panipat

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  1. By P.SHYAM KUMAR PADC, Panipat Ministry of Textile-FICCI Conference,FICCI ,New Delhi 19th Nov 2010

  2. Content • Company Profile • IOCL in Petrochemicals • Polymer Plants & Technology • Geosynthetics & Applications • Raw Materials • Technical Support • Customer’s benefits & Opportunities

  3. Company Profile

  4. Indian Oil - An Overview • Diversified, Transnational, Integrated energy company • Fortune 500 Global company, ranked at 105th position in 2009 • 18th largest petroleum company in the World • Sales turnover in 2008 – 09 : 2,85,337 Cr (US $ 63 bn)

  5. Indian Oil An Overview 3 overseas subsidiaries in SL, Mauritius & Dubai Refinery Pipelines Owns 10 out of 19 Refineries in India Refining Capacity – 60.20 MMTPA R & D Country’s largest network of nearly 10,000 KM. 2100 Lube formulations 140 Patents Marketing Business Development 17,600 RO’s, 5000 LPG Distributors, 101 AFSs, 90 Bottling Plants, 200 Bulk storage terminals & depots Bio-fuels & Gas Marketing Prod & Marketing : LAB, PTA & Polymers

  6. Indian Oil inPETROCHEMICALS

  7. Indian Oil in Petrochemicals • Linear Alkyl Benzene at Gujarat Refinery • Capacity – 120 TMT LAB, UOP Detal Process • Project Cost - Rs 1200 crore • Commissioned August 2004 • Successfully operating at over 100% capacity • PX/PTA at Panipat • Capacity 553 TMT PTA (Invista T 10 Technology)/ 370 TMT PX, UOP Technology • Project Cost – Rs. 5000 crore • Commissioned June 2006 • Successfully Operating at 100% capacity • Naptha Cracker & Downstream Polymer at Panipat • Product : LLDPE, HDPE, PP,MEG, Benzene • Capex : Rs. 14000 Cr. • Commissioned April 2010

  8. Polymer Plants & Technology

  9. IOCL Polymer Plants & Technology Polypropylene Plant Dedicated HDPE Plant Swing Plant Spheripol Hostalen Sclairtech “With 1.25 Million MT capacity, IOCL will be the second largest Polyolefin producer in India”

  10. Spheripol Technology : Process Capability Site Photo : Spheripol Line of IOCL, Panipat Polypropylene • MFR: 0.3 - > 1600 g/10min • Xylene Insoluble: 90 – 99 (wt)% • Flexural Modulus 500 – 2200 MPa • Izod Impact Strength up to 750 J/m • SIT in RACO as low as 115°C • MP 130 - 165 ° C Global PP Capacity – 48 MMTA Global PP Consumption – 46.5 MMTA Spheripol Technology Share : 45% (100 lines)

  11. Hostalen Technology : Process capability Site Photo : Hostalen Line of IOCL, Panipat Dedicated HDPE • Product Density - 0.94 – 0.965 gm/cc • MFR - 2.2 (I21) to 60.0 (I5) dg/min • Conversion rate up to 99.5 % for Ethylene. • Excellent Quality & Product consistency. • Bimodal grades. Global HDPE Capacity – 33 MMTA Global Consumption – 30.3 MMTA 7 MMTA of HDPE Produced by Hostalen Technology (36 lines)

  12. Sclairtech Technology : Process Capability Site Photo : Sclairtech Line of IOCL, Panipat Swing Unit (HD/LLDPE) • Density – 0.905-0.965gm/cc • MFI – 0.3 – 150 gm/10min • High ethylene conversion > 98% • Short residence time in the reactor • Low gel level, lot-to-lot consistency • Capability to produce C4, C8 & terpolymers Global PE Capacity – 77 MMTA Global PE Consumption – 73.1 MMTA Sclairtech Capacity : 3.5 MMTA (11 lines)

  13. IOCL Polymer Grade Portfolio • Polyethylene • LLDPE – 11 Grades – 0.9 MFI to 50 MFI (Butene & Octene) • HDPE - 22 Grades – 0.1 MFI to 18 MFI (Unimodal & Bimodal) • All PE Grades will meet the requirements of IS : 10146-1982 for food contact applications, IS:10141-1982 positive list of constituents & US FDA: CFR Title 21,177.1520 • Polypropylene • Homo Polymer – 14 Grades – 2 MFI to 35 MFI • Random Copolymers – 5 Grades - 1.8 MFI to 45 MFI (Clarified & GP) • Impact Copolymers – 8 Grades – 3 MFI to 50 MFI (Medium to Super high Impact) • All PP Grades will meet the requirements of IS : 10910 for food contact applications, IS:10909 positive list of constituents & US FDA: CFR Title 21,177.1520

  14. Geosynthetics & Applications

  15. Geosynthetics Family • Indian Scenario • Potential - 25KTA • Imports - 53% • Suppliers - 12 ~250KTA

  16. Applications & Functions • Application Areas • Roads (NHAI & NRRDA) • Railways • Ports & Airports • Coastal Protection • Ground Improvement • Functions • Separation • Reinforcement • Filtration & Drainage • Containment (barrier) • Protection

  17. Raw Materials for Geosynthetics

  18. Raw Materials for Geosynthetics • PP Advantages • Lower density and MP • Low Cost • Availability • Good balance of properties • Polymers Used • PP ≈ 85 % • PET ≈ 12 % • PE ≈ 2 % • Nylon ≈ 1 % Polymer yarn used

  19. IOCL PP -Woven Grades for Geotech Grade and Performance Attributes PROPEL 1030RG MFI- 3 (g/10min) • Good processability • Good balance of tenacity & elongation. • Consistency in MFI gives excellent thickness control • Tailored additive package for lower water carryover • Grades are designed to give tenacity > 5gpd and elongation ~20% • Isotactic Index > 95%,with FM >1450MPa

  20. IOCL PP – F &F Grades for Geotech Grades and Performance Attributes PROPEL 1120YG MFI- 12 (g/10min) • Consistent medium to high melt flow • Narrow to medium molecular weight distribution • Tailored additive package • High purity • Low oligomer content • Tenacity of 2.5 - 4 g/den • % Elongation at break of 70 - 100 • Exhibits higher tenacity on industrial scale PROPEL 1250YG MFI- 25 (g/10min) PROPEL 1350YG MFI- 35 (g/10min)

  21. Technical Support

  22. Product Application & Development Centre - PADC Marketing PADC Customers PLANT PADC is being set up at Panipat (Haryana) near Panipat Naphtha cracker Project (PNCP). PADC is an interface between Plant, Marketing & Customers State of Art Technology Centre with sophisticated Plastic Processing & Characterisation equipments

  23. Customer Benefits with IOCL Entry • Ample raw material availability with IOCL entry • Wider PP product portfolio due to 2 Spheripol lines. • Plants incorporating latest developments & most sophisticated control systems for superior lot to lot consistency. • Sizable plant capacities will help in stream-lining supply & pricing fluctuations which are frequently experienced in Indian market. • IT Enablement – E Commerce module – Transparency and ease of transaction • 1st PP plant in Northern region, which is 2nd largest consumption region in India – Northern Region has potential to be largest region • Business opportunity with company trusted by Indians for over 50 years.

  24. “Let’s work together for nurturing a long term business relation” Thank you

  25. Back - Up

  26. Panipat Naphtha Cracker Complex (PNCC) Feedstock 2.3 MMTPA Naphtha • Ethylene- 857 KTA • Propylene – 650 KTA • Butadiene – 130 KTA • Benzene – 130 KTA • MEG 325 KTA • 650 KTA PE and 600 KTA PP Naphtha Cracker Unit Technology : ABB Lummus

  27. IOCL PP : Product Attributes Excellent Processability & High Tenacity Bimodal Grades Lot-to-lot consistency Product benchmarked in over 100 countries High Clarity of PPRCP Grades Low Seal Temp. Grades High Yield High Selectivity Catalyst Low Ash Content Low Odour Compliance to FDA Excellent Organoleptic Properties High Isotactic Index in PPHP High Ethylene Content ICPs Excellent Extrusion Coating grades Broad MFR Range Reactor Grades up to 100 MI 27

  28. IOCL PP : Product Envelope CO POLYMER HOMO POLYMER Technology :Spheripol Licensor : Basell Plant capacity : 2 lines of 300 KTA each Product : Polypropylene (Homo/RCP/ICP) IOCL Homo Polymer IOCL RCP IOCL ICP

  29. 0.940 – 0.965 g/cc up to 60 (I5) dg/min IOCL HDPE (Hostalen Plant) : Product Attributes Excellent Dart Impact & Sealing Properties in Film Grades High Flow, High Gloss & Low warpage Injection Moulding Grades Excellent combination of processability & final product performance in bimodal grades Bimodal Pipe grades complying PE63, PE80 & PE100 Requirements Good processability & low water carry over in Raffia Grades Good balance of ESCR, Stiffness & impact properties in blow moulding grades 29

  30. IOCL HDPE (Hostalen Plant) : Product Envelope 0.97 LARGE CONTAINERS TAPES & MONOFILAMENT * 0.96 INJECTION MOULDING* Density (g/cc) 0.95 SMALL BOTTLES PIPES HM FILM 0.94 0.93 MFI I5 (g/10 min) 1.20 0.10 0.28 1.00 2.00 18.0 0.22 *MFI I2 (g/10 min) MFI (g/10 min) Technology : Hostalen Licensor : Basell Capacity : 300 KTA Product : HDPE

  31. IOCL PE (Swing Plant) : Product Envelope LL IM HD IM EX. COATING ROTO MOLDING LL FILM RAFFIA W&C PIPE/ PIPE COATING/ HD FILM/ BM PIPE COATING IOCL GRADE Technology :Sclairtech Licensor : Nova Chemicals Plant capacity : 350 KTA Product : LLDPE/ HDPE

  32. IOCL HDPE (Swing Plant) : Product Attributes

  33. Road Map Objective: To demonstrate Polyolefin Geosynthetics as an essential and important material for roads and infrastructure projects for for long lasting performance and cost benefits. Break up of Activities

  34. IOCL PE (Swing Plant) : Product Envelope

  35. Typical PP Woven Geotextiles

  36. Specifications for Polypropylene Woven Geotextiles for use in Road/ Pavement Reinforcement

  37. Non-Woven Geotextile standards

  38. Woven Geotextile standards

  39. IOCL PE (Swing Plant) : Product Envelope Needle – Punched Thermal Bonded Woven monofilament Calendared Multifilament Slit Film (Tape x Tape)

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