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PRESENTATION

PRESENTATION. CONTENTS. Setco Automotive: Global Presence. Lipe Clutch is part of Setco Automotive with clutch manufacturing facilities in three locations around the world. UK. North America. India. Setco Automotive: Global Presence. Setco Automotive North America Inc est. 1932

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PRESENTATION

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  1. PRESENTATION

  2. CONTENTS

  3. Setco Automotive: Global Presence Lipe Clutch is part of Setco Automotive with clutch manufacturing facilities in three locations around the world UK North America India

  4. Setco Automotive: Global Presence • Setco Automotive North America Incest. 1932 • Lipe Clutch sales to North America & manufacturing of pressure converters for CAT. • Manufactures air compressors and hydraulic systems • Clutch manufacturing began in 1932 • Setco Automotive U.K. Ltdest. 1973 • Lipe Clutch has a design and manufacturing base servicing UK, Europe, Russia and China with Lipe Clutch products. • Setco Automotive Ltd (India)est. 1982 • Manufacture Lipe Clutches for Tata, Ashock Leyland, AMW & Eicher, totalling over 80,000 units per month.

  5. Setco Automotive: UK operation Setco Automotive (UK) Ltd York Avenue, Haslingden, Rossendale, Lancashire, BB4 4HU, U.K. Tel: +44 (0)1706 228321 Fax: +44 (0)1706 229585 Toll Free: +44 (0)808 1789001 Fax No: +44 (0)808 8736000 E-mail salesuk@setcoclutch.com

  6. Setco Automotive: UK operation • Lipe have been manufacturing heavy duty commercial vehicle clutches at Haslingden, Lancashire England since 1973. • Lipe traded under Lipe-Rollway, Lipe Limited, Lipe Clutch Division and has been part of large groups Echlin then Dana and now Setco Automotive. • Lipe continue to produce the high standard of hand built new clutches on the same site.

  7. Setco Automotive: UK operation • Lipe uses ISO/TS 16949 to control quality of product and processes. • Setco Automotive Ltd (India) are also certified to this standard.

  8. Customers OE CLUTCH SUPPLIER TO OES CLUTCH SUPPLIER TO

  9. Customers AFTERMARKET FITMENT TO MOST MAJOR COMERICAL VEHICLE ON THE ROAD…

  10. Clutch Types • Push or Pull • Ceramic or Organic • With or Without Pre-Damper

  11. Ceramic Type PUSH TYPE CLUTCH THE DRIVEN PLATE IS RELEASED WHEN THE RELEASE LEVERS ARE PUSHED TOWARDS THE FLYWHEEL. RELEASE LOADS ARE DEPENDENT ON THE DESIGNED RATIO OF THE RELEASE LEVERS.

  12. Ceramic Type PULL TYPE CLUTCH THE DRIVEN PLATE IS RELEASED WHEN THE RELEASE LEVERS ARE PULLED BACK TOWARDS THE TRANSMISSION. THE RELEASE LEVER RATIOS ARE HIGHER ON THIS TYPE OF CLUTCH RESULTING IN LIGHTER RELEASE LOADS. CLUTCH ADJUSTMENTS FOR DISC WEAR ARE CARRIED OUT ON THE RELEASE BEARING ASSEMBLY.

  13. Organic Type with Pre-Damper DIAPHRAGM DIAPHRAGM SPRING PUSH AND PULL TYPE CLUTCHES HAVE LESS COMPONENTS THAN COIL SPRING UNITS, BUT HAVE HIGHER RELEASE BEARING LOADS THAN COIL SPRING CLUTCHES. BOTH THE DESIGNS HOWEVER ARE NON-ADJUSTABLE. THE MAIN PRESSINGS AND CASTINGS ARE PRODUCED IN OUR OWN PLANTS IN INDIA, ALL OTHER COMPONENTS ARE EUROPEAN.

  14. Eaton Spicer Types 15.5 SOFT CENTRE

  15. 395 Push Type

  16. 362 Pull Type

  17. Product Packaging

  18. Design and Development • Setco R&D facilities exist in the UK and India. • Global Design & Development is lead from the UK R&D centre, which has been developing commercial vehicle clutches for over 30 years. • Key R&D facilities and capabilities include: • 3D CAD Modeling and FEA analysis with PRO/Engineer • Product Life Cycle management with Siemens Team Center • Clutch endurance and analysis capabilities

  19. Testing Testing is an integral part of product development, qualification and evaluation of system performance. Computer simulation is used largely during the design stage, followed by physical functional and endurance prior to production release. The product validation is either as per LIPE test conditions or as per customer specific test conditions.Various test rigs have been designed and implemented for testing the ultimate product. Test rigs include: • Hysterisis • Balancing • Drag torque test rig • Moment of Inertia test rig • Static slip torque test rig • Load checking and deflection • Disc endurance test rig  •  Cover endurance test rig • Cushion spring endurance test rig

  20. THANK YOU… SCL 2007

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