1 / 18

ENGM 720 - Lecture 01

ENGM 720 - Lecture 01. Introduction to Statistical Process Control. Agenda. Introductions Course Overview Materials Expectations Questions & Issues Data Collection Red Bead Experiment. ENGM 720. Lecturer: D. H. Jensen 308 Industrial Engineering & Research Building (IER)

myerspatricia
Download Presentation

ENGM 720 - Lecture 01

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. ENGM 720 - Lecture 01 Introduction to Statistical Process Control ENGM 720: Statistical Process Control

  2. Agenda • Introductions • Course Overview • Materials • Expectations • Questions & Issues • Data Collection • Red Bead Experiment ENGM 720: Statistical Process Control

  3. ENGM 720 • Lecturer: • D. H. Jensen • 308 Industrial Engineering & Research Building (IER) • (605) 394-1278 • dean.jensen@sdsmt.edu • Office Hours: • Tu, Th: 9:30 AM – 10:50 AM • Class Meetings: • Wednesdays: 6:00 PM – 9:00 PM, IER 205 ENGM 720: Statistical Process Control

  4. Background • Academic: • Industrial & Manufacturing Engineering • Oregon State University • Ph.D. Industrial Engineering • University of Iowa • M.A. Technology - Supervision & Management • University of Northern Iowa • B.S. Computer Engineering • Iowa State University ENGM 720: Statistical Process Control

  5. Industry Experience: Land Surveying Crew Data Systems Manager Programmer Network Engineering Plant Engineering Manufacturing Engineering Design Engineering Hazardous Waste Management Plant Administration 7 plants, 3 towns Consulting Commercial Avionics Medical Supplies Air Force & Naval Fleet Maintenance Facilities Die Cast Foundry Farm Toys Semiconductor Fab Background ENGM 720: Statistical Process Control

  6. Course Overview • Students will demonstrate: • the ability to prepare and interprete Pareto, Cause & Effect, Scatter, Checksheet, Defect Concentration, and Histogram charts and diagrams. • a knowledge of the fundamentals of statistical process control – chance and assignable causes, the meaning of statistical control, average run length (ARL), operating characteristic (OC) curve, the principles of rational subgroup formation, and runs tests. ENGM 720: Statistical Process Control

  7. Learning Objectives • Students will demonstrate: • the ability to construct and interpret control charts for variables and attributes from standards or data. • the ability to construct and interpret control charts for individual measurements and short-run SPC from standards or data. • the ability to calculate and interpret process capability ratios (Cp, Cpk, Cpm) and gage repeatability and reproducibility. ENGM 720: Statistical Process Control

  8. Learning Objectives • Students will demonstrate: • an introductory knowledge of acceptance sampling principles and the ability to design, implement, and use acceptance sampling plans and military standards. • an introductory knowledge of the principles, calculations, and interpretation of designed experiments ENGM 720: Statistical Process Control

  9. Course Overview • See Schedule Page for details: • Basic problem solving tools and process comparisons covered on Exam I. • Control charting for continuous, discrete, individuals, and short run SPC on Exam II. • Acceptance sampling and an intro to designed experiments on Final Exam. ENGM 720: Statistical Process Control

  10. Required Materials • Textbook: • Montgomery, D. C. (2013). Introduction to Statistical Quality Control (7th ed). New York NY: John Wiley & Sons. ISBN 978-1-118-14681-1 (required) • Engineering Notebook • 9-3/4" x 7-1/2", 5x5 quad-ruled, 80-100 pp. (approx.). ENGM 720: Statistical Process Control

  11. Recommended Materials • Engineering/Scientific calculator • Engineering Problems Paper • 8-1/2" x 11", three hole drilled, ruled five squares/division, 50 pp. (approx.). • Mechanical Pencil • 0.5 mm, HB or B lead with comfortable grip • Plastic-based Eraser • clickable pen-style suggested ENGM 720: Statistical Process Control

  12. Expectations • Grading Scale: A 90% B 80% C 70% D 60% F < 60% • Weighting: Midterm Exam I 30% Midterm Exam II 35% Final Exam 35% ENGM 720: Statistical Process Control

  13. Expectations • Assignments: • Assignments will NOT be turned in • Solutions will be posted on-line (sometime later) • Exams: • Exams are open Engineering notebook; and closed textbook and homework. • Most necessary tables and diagrams are provided – these should be placed in your Engineering Notebook. ENGM 720: Statistical Process Control

  14. Expectations • Make-up Work (Exams): • Make-Up work is the student’s responsibility, and is arranged at the lecturer’s discretion. Policies: • Foreseeable Circumstances - contact the lecturer as far in advance as possible (e-mail). • Unforeseeable Circumstances - contact the lecturer as soon as practical (leave phone message). • Note that it is NOT possible to arrange a make-up FINAL for anything other than University approved circumstances (medical, disability, multiple exams). ENGM 720: Statistical Process Control

  15. Expectations • Academic Honesty: • OK to work together on HW for this class: • as long as what appears on your sheet is your work, your words, and your writing • OK to copy my materials for this class: • download and print slides to your engineering notebook for this class • download and use my spreadsheet templates for your assignments and practice in this course • Exams are always individual work ENGM 720: Statistical Process Control

  16. Questions & Issues • Students with special needs or requiring special accommodations should contact the instructor, Dr. Jensen, at 394-1278 and/or the campus ADA coordinator, Megan Reder-Schopp, at 394-6988 at the earliest opportunity. ENGM 720: Statistical Process Control

  17. Data Collection Name Course ID Preferred name Term / Year E-mail address On-Campus/Distance Your major Hometown Contact Info for Proctor (Distance, only) Anything else the instructor should know about you ENGM 720: Statistical Process Control

  18. Deming’s Red Bead Experiment • Personnel Needed: • Accountant • Inspectors • Operators • Board of Directors • Consultant • Plant Manager (Dr. Jensen) ENGM 720: Statistical Process Control

More Related