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PORT CRANES

PORT CRANES. G.B. Dubini. Worldwide Customers. Xiamen International Container Terminal. SINTERMAR. Nanhai International Container Terminal. Main Activity. New Cranes Cranes Retrofit Solutions. REFERENCES. Xiamen International Container Terminal 6 x STS 6 x RTG.

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PORT CRANES

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  1. PORT CRANES G.B. Dubini

  2. Worldwide Customers Xiamen International Container Terminal SINTERMAR Nanhai International Container Terminal

  3. Main Activity • New Cranes • Cranes Retrofit • Solutions

  4. REFERENCES • Xiamen International Container Terminal • 6 x STS • 6 x RTG Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator

  5. Xiamen International Container Terminal (XICT)

  6. XICT – 2xSTS Cranes XHCT – 4xSTS Cranes

  7. REFERENCES

  8. SPMP-XICT Quayside Crane description OEM: Shanghai Port Machinery Plant (SPMP) Ender User: Xiamen International Container Terminal (XICT) Crane Type: post – panama quayside container crane Loading Weight Rated: 65 tons Boom height: 43meters Boom Length: 63meters Hoist Speed: 180meters/Min no_load and 75meters/Min full_load Trolley speed: 180meters/min Gantry speed: 45meters/min Boom Duty cycle : 7minutes / single way Power Rated Hoist Motor (2 sets): 460Vac/560kW/860Amp/50Hz/992Rpm Trolley Motor(2 sets): 460Vac/110kW/180Amp/50Hz/1450rpm Boom Motor: 460Vac/315kW/490Amp/50Hz/1450rpm Gantry Motor(24sets): 460Vac/15kW/34Amp/50Hz/1470rpm Automation Feature: Host PLC: GE I- PAC 30 system Field Bus: Profibus DP SM-APP Lite: Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

  9. Xiamen Haitian International Port Co., (XHCT)

  10. XICT 6 x RTG’s

  11. REFERENCES

  12. SPMP-XICT RTG Crane description OEM: Shanghai Port Machinery Plant (SPMP) Ender User: Xiamen International Container Terminal (XICT) Crane Type: 4WD-RTG crane Loading Weight Rated: 41.5 tons Hoist Speed: 55meters/Min no_load and 23meters/Min full_load Trolley speed: 70meters/min Gantry speed: 90meters/min Power Rated Hoist Motor: 400Vac/210kW/400Amp/50Hz/800Rpm Trolley Motor: 400Vac/30kW/55.71Amp/50Hz/1470rpm Gantry Motor(4sets): 400Vac/30kW/55.71Amp/50Hz/1470rpm Automation Feature: Host PLC: GE I- PAC 30 system Field Bus: Profibus DP SM-APP Lite: Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

  13. CT China’s 1st AC STS Crane - ZPMC • Shanghai Longwu Port • ZPMC constructed it in 2001 • Unidrive Size 5 • DB resistor system • Hoist/Gantry share one drive • Trolley/Boom share one drive • Digital Lock for two hoist motors in tandem

  14. AC Floating Crane ZPMC---1600TFloat Crane Main Hoist：2*480KW Aux Hoist1：210KW Aux Hoist2：110KW Boom：2*480KW Unidrive Classic Size5 Field Bus：Profibus DP

  15. REFERENCES • Main characteristics • Hoisting capacity : 60 Ton. • Hoisting speed : • - with rated load : 75 m/min • - without load : 150 m/min • Trolley sp eed : 180 m/min • Gantry speed : 45 m/min

  16. REFERENCES • Main characteristics • Hoisting capacity : 60 Ton. • Hoisting speed : • - with rated load : 75 m/min • - without load : 150 m/min • Trolley sp eed : 180 m/min • Gantry speed : 45 m/min

  17. SHIP TO SHORE CRANE • Main characteristics • Hoisting capacity : 50 Ton. • Hoisting speed : • - with rated load : 90 m/min • - without load : 220 m/min • Trolley sp eed : 150 m/min • Gantry speed : 50 m/min

  18. SHIP TO SHORE CRANE The solution HOIST : 2 Motors 190kW - MENTOR M825R - MD29 TROLLEY : 4 Motors 23kW - MENTOR M420R - MD29 BOOM : 1 Motor 110kW - MENTOR M350R - MD29 GANTRY : 8 Motors 25kW - MENTOR M550R - MD29

  19. MENTOR II MENTOR II MENTOR II MENTOR II MENTOR II SHIP TO SHORE CRANE ELECTRICAL EQUIPMENT ROOM DRIVER’S CAB OP27 OP27 GANTRY COUNTRY SIDE GANTRY SEA SIDE SPREADER CUBICLE CHEKER CAB MAIN PLC S7 - 315 I/O I/O I/O I/O PROFIBUS M350R M550R M825R M420R DC MOTORS HOIST 190kW DC MOTOR BOOM 110kWDC MOTORS DC MOTORS TROLLEY 4 x 23kW GANTRY 8 x 25kW

  20. N. 2 RTG Cranes (New) E-room with drives/PLC/PC CMS/DGPS/RIS.GA + new driver seat

  21. SHIPLOADER Babcok & Brown 7,200 ton. per hour

  22. REFERENCES Motor 1 Motor 28 TELESCOPIC CHUTE 55kW BOOM HOISTING 500kW BOOM SHUTTLE 55kW GANTRY 28x5,5kW

  23. Main Activity • New Cranes • Cranes Retrofit • Solutions

  24. REFERENCES N. 2STS Cranes retrofitted (new drives)

  25. DC Retrofit STS Crane • Qingdao Port：DC M-G STS Retrofit • M1200R / M350R / MD29 / FXM5 / M45 • M1200R for Hoist and Gantry • M350R for Trolley and Boom

  26. REFERENCES HIT – Hutchisons Int’l Terminal @ Hong Kong AC Sinewave Regen

  27. N. 7STS Cranes retrofitted (new drives + new PLC/PC + new CMS + new driver cabin)

  28. N. 8 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS)

  29. N. 3 RTG Cranesretrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

  30. N. 1 MHC Crane retrofitted (new drives + new PLC + new HMI)

  31. N. 3 STS Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

  32. N. 4 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

  33. N. 6 STS Cranes retrofitted (new drives + new PLC + HMI new driver cabin)

  34. Operator Cabin

  35. N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives)

  36. N. 4 RTG (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

  37. N. 2 STS Cranes retrofitted (new PLC + HMI + new drives)

  38. sintermar N. 1 STS Crane retrofitted (new drives + new PLC + HMI)

  39. AC Jib Crane • ShanTou：N. 2 Bulk Cranes • Unidrive Classic • 2*UNI5401 • UNI3405 • UNI3403 • UD51 • UD70 • Digital lock

  40. N. 1 Bulk Cranes with grab (new drives + new PLC + new driver cabin)

  41. Main Activity • New Cranes • Cranes Retrofit • Solutions

  42. RIS.GA. – Fuel saving features On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices.

  43. RUBBER TYRED GANTRY CRANE Main characteristics Hoisting capacity : 35 Ton. Hoisting speed : - with rated load : 23 m/min - with no load : 45 m/min Trolley speed : 52 m/min Gantry speed : 135 m/min

  44. RUBBER TYRED GANTRY CRANE HOIST : 1 Motor 160kW - MENTOR M550R - MD24 TROLLEY : 2 Motors 12,5kW - MENTOR M105R - MD24 GANTRY : 4 Motors 30kW - 2 MENTOR M350R - MD24 AUTOMATION : PLC S7-315 MMI : 2 OP27 FIELDBUS : PROFIBUS

  45. MENTOR II MENTOR II MENTOR II MENTOR II RUBBER TYRED GANTRY CRANE ELECTRICAL EQUIPMENT ROOM DRIVER’S CAB OP27 MP370 GANTRY DIESEL SIDE GANTRY CABIN SIDE SPREADER CUBICLE DIESEL PLC S7 - 300 MAIN PLC S7 - 315 I/O I/O I/O PROFIBUS TRACK DRIVER SYSTEM M550R M105R M350R PC GPS MODEM GROUND STATION DC MOTOR HOIST DC MOTOR DC MOTORS TROLLEY GANTRY 4 x 25kW

  46. TRACK DRIVER DGPS System DGPS Hardware – Differential mode Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE Step 2: BASE STATION COMPUTE ERROR POSITION Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION ROVER STATION BASE STATION

  47. TRACK DRIVER DGPS System GPS Hardware – Control Techniques Plant OPERATOR PANEL ANTENNA ANTENNA GPS RECEIVER GPS RECEIVER RADIO RECEIVER RADIO TRANSMITTER HMI PLANT SUPERVISOR HMI GPS SUPERVISOR MONITOR DATA T.O.S. PLC

  48. TRACK DRIVER DGPS System GPS Hardware – Control Techniques Pictures Plant

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