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Enhancing the power of the Galil Motion Controller using Exor UniOP HMIs April 2006

Enhancing the power of the Galil Motion Controller using Exor UniOP HMIs April 2006. Enhancing the power of the Galil Controller. Start with a great motion controller

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Enhancing the power of the Galil Motion Controller using Exor UniOP HMIs April 2006

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  1. Enhancing the power of the Galil Motion Controller using Exor UniOP HMIs April 2006

  2. Enhancing the power of the Galil Controller Start with a great motion controller • Add HMI with built-in gateway to allow the Galil to intelligently communicate with other hardware as a system with 175+ drivers. • Data acquisition with UniNET and OPC Server. • Expand the Galil I/O by adding 16 in and 16 out to HMI. • Add a PLC/embedded logic controller to enhance the power of the Galil Motion Controller. • Many choices of hardware configurations, 60+. A solution that will fit your need and cost requirements. • Windows CE.NET 4.2TM as an optional operating system. • Multi-language support including Asian characters. • Optimized hardware for high volume applications.

  3. Enhancing Communication and Connectivity

  4. Connect Galil to these other controllers for intelligent communications

  5. PC Port PLC Port Controller Ethernet interface Aux Port Communication Module SCM11 UniOP Panel Client Application UniNet OPCServer Ethernet TCP/IP Free Gateway functionality Dual Driver Communications plus data acquisition 175 X 175 = 30,625 combinations “give or take a few”

  6. Collect Production Data with UniNET and OPC • UniOP can act as a data concentrator for many brands and different types of controls. You can work with a single protocol, our free OPC Server. UniNET on Ethernet

  7. Sharing information with UniNET • UniOP can act as a data concentrator for multiple HMIs to a single controller. UniNET serially or on Ethernet

  8. Modularity at the Roots • Modular architecture • Products are built upon common subsystems • Faster time to market for new models • Optimization of the manufacturing flow Display Subsystem, Touch/Keypad Power Supply System Interfaces CPU Subsystem Communication Interfaces

  9. Modular Communication Architecture • All UniOP models can accept one optional TCM/SCM communication module. • TCM/SCM modules and protocols are compatible with the complete range of products • Easy access from rear of units

  10. Communication Modules Simatic S7 MPI Compatible with all UniOP models! DeviceNet Interbus Profibus DP 12 Mb CANopen Ethernet Profibus DP 1.5 Mb LonWorks EIB ... and more

  11. The Ethernet Modules TCM10 • Ethernet 10baseT • 10 Mbit • UDP/IP protocol • Supports UniNET • Can be used for Ethernet based protocols • SCM11 • Ethernet 10baseT • 10 Mbit • TCP/IP and UDP/IP protocols • Supports UniNET • Can be used for Ethernet based protocols • Includes PLC functionality

  12. UniOP Brings the Web to the Factory Floor The SCM10 Web Enabled Smart Controller • Plug-in interface for control applications • Compatible with all UniOP products • Web-enables UniOP panels • Includes 10base-T Ethernet • Remote monitoring and controlling • Home surveillance • Remote access to legacy control applications • Exporting local data to the Web

  13. Dual Driver CommunicationsThis is how easy it is to set up…

  14. Panel setup for Dual Driver 1. 2.

  15. Pick your protocols and set up communications 1. 3. 2. 4.

  16. Insert a Data Transfer Job 2. 1. 4. 3.

  17. UniNET & OPC ServerThis is how easy it is to set up…

  18. OPC “Laptop” Setup

  19. “OPC Server” Setup

  20. OPC “UniOP” Setup

  21. Done! Live Excel Data Update

  22. Put control in your HMI“HMIcontrol”

  23. Add Control to any UniOP • PLC Coprocessor Module: high performance control without loading the HMI CPU • Local I/O modules • Fieldbus interfaces for remote I/O. The easiest way to distribute the control system • Compatible with all UniOP panels • Adds full IEC61131-3 programming capability to UniOP

  24. Add Control Capability to UniOP • Just plug a control module and an I/O module into the HMI to make it a true HMIcontrol system

  25. Local inputs/outputs Local Integrated I/O A number of input and outputs, digital and/or analog and/or high speed pulse inputs can be integrated directly in the UniOP panels. Examples: UIM03 (32 I/O) or UIM05 (44 I/O) internal I/O boards.

  26. Remote inputs and outputs Remote Fieldbus I/O A fieldbus connection can be used to control the remote I/O. The fieldbus interface is integrated in the SCM PLC module.

  27. Local inputs/outputs Remote inputs and outputs Local and Remote I/O You can have both.

  28. Local inputs/outputs Remote inputs and outputs Connectivity and Local and Remote I/O Connection to external PLC or Controller This allows for distributed control architectures. This connection does not interfere with embedded PLC performance.

  29. The SCM03-C / SCM03 PLC Module Compatible with all UniOP panels High-performance 32 bit MIPS CPU (IDT 3041, 25 MHz clock, 2.5 KB cache) Up to 2 M x 16 bit Flash EPROM Downloadable firmware Up to 4 M x 16 bit SDRAM 512 bytes EEPROM for system parameters Optically-isolated RS-485 or CAN interface; interface to the Aux Port 15000 gate FPGA for logic system services including communication coprocessors CAN master interface Supports either CoDeSys or ISaGRAF

  30. Local I/O Boards UIM03 16 digital inputs 24V 16 relay outputs 1A Optical insulation UIM05 20 digital inputs 24V 12 digital outputs 0.5A 4-8 programmable analog inputs 4 programmable analog outputs 1 RTD input Use some of the digital inputs for 4 channels of quadrature high speed pulse input at 1MHz.

  31. HMIcontrol with CoDeSys High-performance control solutions for UniOP Full IEC 61131-3 with five programming languages Native compiler for high speed run-time execution Requires SCM03-C or SCM11-C 140 Companies have chosen to use CoDeSys as their development software

  32. Software Designed for Simplicity • One Windows-based software programs all the models • The easiest to use software • State-of-the-Art interface and technology • Pixel and vector graphics with High Colors support (64,000 colors) • Ethernet communication • Dual-driver communication • Tag dictionary • Export/Import tag information • Far East language support • Export/Import text information • Video input

  33. The UniOP Designer 6

  34. The UniOP Designer 6 • Support vector graphics with pixel level alignment. • Complete symbol library • User-defined object library • 64,000 color support (16 bit) • Touchscreen programming with pixel level alignment

  35. The UniOP Designer 6 • Tag Dictionary with import capability • Easy conversion of applications between different controllers

  36. The UniOP Designer 6 • Import/export text tags for multi-language • Supports UniCode and Far East font scripts

  37. Many Exor UniOP Hardware Choices

  38. Exor UniOP in the Real World

  39. The UniOP Product Range 15.1” 3.8” Custom embedded solutions Industrial Monitors & Computers Scalability and performance in a large family of compatible products

  40. Basic Product Environmental Ratings

  41. The Quality System of Sitek S.p.A.conforms toUNI EN ISO 9001 - 2000 CE EN50081-2 and EN 50082-2 for installation in industrial and residential environments UL / cUL UL1950 UL508 Class I Div II (Hazardous Locations)

  42. ePAD03, ePAD04, ePAD05, ePAD06 • 120x32 semi-graphical display • Downloadable fonts, scalable text • IP65 / NEMA 4X front panel protection • Function keys with slide-in legends & Programmable LEDs • Battery backed Real Time Clock and Recipes on ePAD 03/05 • ePAD 03/05 Dual-driver capability with option card • Available with –20 to 60 degress C spec. • Compatible with HMIcontrol and fieldbus I/O. • The lowest-cost Ethernet compatible operator panels, some with a full numeric keypad

  43. eTOP02, eTOP03 • 3.5” 1/4 VGA (320x240 pixel) TFT color graphical display • 3.8” 1/4 VGA (320x240 pixel) monochrome graphical display • Analog resistive touch screen • Long-life white LED backlight • Multilanguage project capability • Battery backed Real Time Clock and Recipes • Dual-driver capability with option card • IP65 / NEMA 4X front panel protection • Compatible with HMIcontrol and fieldbus I/O. • The lowest-cost Ethernet compatible color touchscreen

  44. CP10G-04 4 lines by 20 characters 120x32 pixel monochrome LCD graphical display Scalable fonts Battery backed Real Time Clock and Recipes 512 KB Flash memory 12 user function keys with slide-in legends 12 user defined LEDs Dual-driver capability Compatible with HMIcontrol, local I/O and fieldbus I/O.

  45. ePALM10 • 3 Position “dead-man / live man” switch to meet new robotic standard. • 120x32 graphical display, up to 8 lines by 20 characters. • Includes hard wired Emergency Stop button. • IP65 front panel protection • Highly visible transflective LCD display. • 27 key keypad with tactile feedback • Scalable text, Downloadable fonts. • Connection to industrial bus systems • Large memory, 512KB Flash • Serial, support for DeviceNet, CANopen and Profibus DP at 1.5MB, and HMIcontrol

  46. High Speed ePALM Products The increased interest in handheld solutions has generated the need of solutions using fieldbus and Ethernet ePALM10 for Profibus DP • Network speed up to 12 Mb • Can be used only as terminal node ePALM10 for Ethernet • Compatible with TCM10 and SCM11 • Firmware supports Ethernet connectivity

  47. eTOP05/eTOP12, small touch screen • 5.6” 1/4 VGA (320x 240 pixel) monochrome graphical display • Analog resistive touch screen • Long-life white LED backlight (eTOP05) • Connection to various fieldbus and Ethernet systems with plug-in modules • 32MB Flash memory on removable media • IP65 / NEMA 4X front panel protection • Compatible with HMIcontrol and fieldbus I/O. • Programs with Designer software as old as 5.08

  48. eTOP11, small color touch screen • 5.6” 1/4 VGA (320x 240 pixel) STN, 16 color graphical display • Analog resistive touch screen • CCFL backlight • Connection to various fieldbus and Ethernet systems with plug-in modules • 32MB Flash memory on removable media • IP65 / NEMA 4X front panel protection • Compatible with HMIcontrol, local I/O and fieldbus I/O.

  49. The B Generation, faster and more powerful • 200 MHz, 64 bit MIPS processor • 64,000 / 16 bit colors are supported in all TFT displays. Supports all imported images. Photorealistic images are stunning. • Video Input Module support - Display up to four independent and simultaneous images (video cameras and/or a computer) using the optional external VMO10 video input module. Images can be easily resized and cropped. • TFT models support backlight dimming. Reduce the brightness of the screen for better readability and user comfort. The brightness can be reduced by a factor of about 50. • 32MB of internal, non-removable, panel flash memory. • Panel Memory will contain everything currently included in the SSFDC card. • Increase the reliability of the panel when working in harsh environments. • Hardware still includes a Flash Card Socket for optional 32 MB flash card • Update application and firmware in much the same way as current product. • Removable Flash Card will no longer be part of the standard hardware. • 8/16 MB Flash Cards are no longer offered and are replaced by the 32 MB Card.

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