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Unternehmensportrait. FASTEC GmbH Company, Customers, Products. Contents. Our company. Our customers. Your benefits as customer. Our products:. easyOEE : OEE-Productivity meter for single machine analysis. FASTEC 4 PRO : MES system for the entire production.
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Unternehmensportrait FASTEC GmbH Company, Customers, Products
Contents Ourcompany Our customers Your benefits as customer Our products: easyOEE:OEE-Productivity meter for single machine analysis FASTEC 4 PRO: MES systemforthe entire production Corporate Analytics: Cross-factory KPI reporting tool Hardware and services Our services for you Your contact persons Select menu or continue with click.
Our company About us IT company focused on MES software for industrial production Founded 1995, leaded by founders Team of 50+ engineers and IT specialists 330 customers in 25 countries withmore than 10.000 integrated machines Located in Paderborn, IT center of Germany
Sector overview Wood-working Electronics Plastics Pharma Medical tec. Other Metal Food Select button or continue with click. Detailed customer reports and statements can be found here: http://www.fastec.de/en/mes-oee-references.html
Metal Eisengießerei Baumgarte
Customer Benefits – for CEOs/Controllers • Benefits for CEOs/Controllers • Permanent efficiency control by actual KPIs • Uncovering existing productivity potential • Cost-saving data acquisition and automatically generated reports • Increased output by improved machinesand plant utilization • Increasing margins through reduced production costs • Solid data base for investment decisions • Perfect analysis tool for the continuous improvement process through measurable improvements • ROI in minimum as 12 months
Customer Benefits – for Production Managers • Benefits for Production Managers • Permanent transparency for less waste • – Minimizing idle times, stoppages, etc. • – Rapid response to disturbances, power losses • – Detect and eliminate vulnerabilities • More efficient planning • – Improved job oder and personnel planning • – More throughput, shorter lead times, long productive machine running times etc. • Paperless manufacturing • Integrated maintenance jobs for less production disturbances • Workflow for improvement suggestions
Customer Benefits – for Maintenance Engineers • Benefitsfor Maintenance Engineers • Efficient support of preventive maintenance either based on the real machine utilization or on time intervals • Maintenance planning with consideration of machine utilization • On-site provision of electronic maintenance documents in any form • Complete documentation of all performed maintenance • Clear classification of activities and spare parts consumption • Comprehensive reports for analysis
Customer Benefits – for Machine Operators • BenefitsforMachine Operators • Constantly updated key figures for work order progress by comparison of target/actual values • Recording of all machine and workflow disturbances without manual effort • Providing work order-related documents on the screen • Convenient work order bookings directly on the machine • Monitoring of important process data directly on the screen • Quick request for the maintenance in caseof major problems
Benefits • In numbers – Benefits, customers achieved using our products 5 examples– representative for many others! • VION Convenience Food increased its OEE from 30-35 % to more than 70 % permanently within 18 month and thereby doubled its yield - without enhancing its personnel costs. ROI < 1 year. • Sartorius Stedim Plastics reduced its rejects by 3 %and saved 300.000 EUR/year. • Nestlé Switzerland saved 75.000 CHF within 6 weeks and additional 10 working hours per week at a pilot line. • ThyssenKrupp Metal Forming Group could increase productivity up to 40% at 7 forming presses and at a press line with 5 machines. • MEDICE Arzneimittel have increased their OEE at 3 machines up to 11 % using easyOEE. By adopting FASTEC 4 PRO subsequently, they enhanced the OEE by additional 10 %.
Benefits • Whatarethebenefitsofourproducts? • Using FASTEC products our customers achievedthefollowing: • Increase in OEE from 10 % to 400 % • Reduction in rejects up to 10 % • Reduction of processing time up to 30 % • Increased accuracy of inventory in the ERP system up to 99 % • Prevention of waste in the form of machine and working hours • ROI of FASTEC systems on average<1 year. • Read here some statements of ourcustomers(Internet connectionrequired)
Our offer – Products and services from single source Hardware Services
Our products: • Productivity Meter easyOEE • For analyzing your optimization potential • Records availability, performance and quality losses of a single machine, line or plant and calculates the OEE figure • Delivers reports on quantities, cycle times , production and down time, filtered by article, order, shift, etc. • Individually configured according to your needs and ready-to-use within few hours • No software installation required • Available for rent starting with 390,- EUR/month • Ideal for a potential analysis for an MDA project
Our products: MES FASTEC 4 PRO Modular Manufacturing Excecution System for planning, controlling and analyzing all production processes in a plant • Flexibly configurable MES system based on functional modules, able to grow with your increasing demands • Powerful modules for a huge bandwidth of tasks • Additional benefits are generated by interconnecting functional modules • Adoptions to the system, views and reportscan be done by the customer himself • Intuitively understandable HMIs and simple usage • Based on the reliable and widely used software platform Microsoft .NET • Multiple ERP interfaces available
Our products: DNC &ConfigurationData EnergyMonitoring DetailedScheduling PersonnelPlanning Logistics Traceability AutonomousMaintenance (TPM) DokumentViewer Maintenance Monitoring Alarm Mobile Client ProductionData Acquisition ProcessDataAcquistion Machine DataAcquisition(MDA) ProcessMessages PersonnelTimeRecording Basic Module
Our products: • Corporate Analytics • Cross-factory KPI reporting toolfor companies • Business Intelligence tool for deliveringconsolidated key figures • These key figures, coming from several locations equipped with FASTEC 4 PRO, can be aggregated and analyzed • Uses a unified OEE model concerning to machines and states, as well as languages and time zones • Linking of data from other data sources is possible(e.g. ERP or other IT systems) • Based on standard Microsoft BI technology, Microsoft SQL Server, Analysis Services, Reporting Services, Excel Service for Sharepoint
Our products: Hardware • Hardware • Touch screenproduction terminals • Data acquisition modules, connected through Ethernet • Bar code scanner • RFID reader, transponder for operator login • Push buttons as an alternative for touch inputs • Energy measuring modules • Pick by light systems • Large format displays incl. mounts • Signal lamps, light sensors, power supplies • Customized hardware(cabinets) • PCs, Servers
Our Services • Services • 20 years of project experience and hundreds of projects are a solid base for a successful project • Project consulting • Workshops & conceptualizations • Customizing • Commissioning, validation and training at your site • Support & updates Schulungen, Seminare, Trainingszur Optimierung Ihrer Produktion Anna Engel, FASTEC
For more information Downloads To download broschures, customer reports, etc. please click here: https://www.fastec.de/downloads/?lang=en Press Here you can read, what the press is writing aboutus:https://www.fastec.de/news/(onlyavailable in German) References To know more about our customers:https://www.fastec.de/references/?lang=en Videos Product videos and more can be found on our YouTube channel:http://www.youtube.de/FASTEC1(onlyavailable in German) Notice: To use these links, an internet connection is required.
Your contact persons Dr.-Ing. Karl-Heinz Gerdes Managing Director MBA Dipl.-Wirt.-Ing. Christian Reusch Managing Director Dipl.-Inf. Stefan Rupprecht Managing Director Martin Braun Sales Manager Nikolai Dauner Sales Manager Lars Knitter Sales Manager Jonas Drees Sales Manager Sarthak Sharma International Sales Manager Felix Czaja Junior Sales Manager
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