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Upgrade Your Corrugator Performance with Montalvo V-Series Brakes

Elevate your corrugator efficiency with Montalvo V-Series Brakes for industry-leading performance, precise tension control, and easy maintenance. Experience improved thermal capacity, easy friction pad changes, and reduced downtime. Upgrade your Langston, Martin, or MHI roll stands today!

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Upgrade Your Corrugator Performance with Montalvo V-Series Brakes

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  1. Make your CORRUGATOR run BETTER Martin Langston MHI Marquip United …more!

  2. Montalvo offers upgrade packages for… JP Langston Roll Stands Martin Roll Stands MHI Roll Stands …to name a few

  3. The benefits of upgrading to a Montalvo Corrugator V Brake • Industry leading performance • Easy installation • Precise tension control • Longer friction pad life • Minimal & simple maintenance • Low profile • Wide torque range

  4. Even more benefits! • Bi-directional operation • Multiple ranges available • A variety of friction pad materials • High thermal capacity • Auxiliary cooling • Back by our worldwide customer support network • AND • TOOL-LESS friction • pad changes • Minimal machine downtime • when changing friction pads

  5. Changing Pads on the V Brake… Pull out the old pads Simple. Easy. Quick. No Tools Push in the new pads

  6. Done.

  7. The V-Series brake can be configured with a manifold for multiple air supply inlets which provides a wide torque range for regulation and input for e-stop.

  8. The V-Series was engineered to address the rigorous demands of the corrugated industry.

  9. Langston Roll Stand Upgrade AFTER BEFORE

  10. The Langston brake has very little heat dissipation capacity & experiences excessive pad wear. Similar to car brakes, they are not well suited for continuous-slip tension applications and are maintenance intensive. Langston Upgrade

  11. Brake diameter is a major issue with Langston Roll Stands Langston Upgrade

  12. If the arms can’t be raised high enough, the paper rolls won’t clear the brake cover during installation, which may cause damage or process interruption. Langston Upgrade

  13. To install the V brake, the customer only needs to locate, drill and tap four holes. Mounting studs and brake hub are mounted onto the existing mounting plate. Langston Upgrade

  14. All Montalvo brakes feature factory installed plenums and require simple on-site air supply connections via quick disconnects. Note the heavyduty anti-rotation pins. Anti-rotation pin Plenum Quick disconnect

  15. The spider assembly slides over the mounting studs. And the brake disc is attached to the hub. Langston Upgrade

  16. J. P. Langston roll stands before and after upgrade to Montalvo high performance V-Series brakes. Before: Inefficient, hard to maintain After: Increased productivity due to less down time and longer friction pad life

  17. V brake fan cover increases the thermal capacity of the brake assemblies. Langston Upgrade

  18. The V300 has a smaller footprint and allows plenty of clearance. This eliminates pinch points for safety. Langston Upgrade

  19. Complete production upgrade – 24 brakes on 12 unwind stands in 2 days! Langston Upgrade

  20. Martin Roll Stand Upgrade

  21. Overall width of brake is critical. The V400 series Martin Brake. Note the overall width (5 9/16). Martin Upgrade

  22. Note that the brake assembly clears the machine frame. Martin Upgrade

  23. An additional cut out must be done in the floor plate. Martin Upgrade

  24. MHI Roll Stand Upgrade

  25. A complete Montalvo MHI Brake package MHI Upgrade

  26. MHI Upgrade

  27. Original MHI automotive style brakes allow only limited cooling and experience excessive pad wear MHI Upgrade

  28. To install Montalvo V Brakes, remove the existing brake assembly & attach the new brake mounting plate and shaft. MHI Upgrade

  29. Anti-rotation pins keep the brake spider plate from rotating. MHI Upgrade

  30. The brake assembly slides onto the shaft and is held in place by an end cap assembly. MHI Upgrade

  31. BEFORE AFTER MHI Upgrade

  32. Finished assembly with fan cover. MHI Upgrade

  33. V-Series Brakes! • Engineered to fit on most any roll stand • Integral fan cover for optimum cooling • High thermal capacity disc design • Compact overall size to eliminate pinch points • Wide torque range for optimum tension control during splices • Patented “No-Tools” easy friction pad maintenance system • Long friction pad life • Very low maintenance required • Backed by worldwide customer support

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