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DPAR Training Material Nordin Mimouni – Supplier Quality Manager Rev . 3 – Sep. 19 th 2017

This training material provides an outline of the Design, Process, and Assembly Review (DPAR) process for Supplier Quality Managers. It covers the purpose and objectives of DPAR, understanding the DPAR template, and supplier expectations. Relevant sections include design review, measurement agreement, process review, quality review, packaging review, and procurement review.

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DPAR Training Material Nordin Mimouni – Supplier Quality Manager Rev . 3 – Sep. 19 th 2017

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  1. DPAR Training MaterialNordin Mimouni – Supplier Quality ManagerRev. 3 – Sep. 19th 2017

  2. Training Outline • DPAR Purpose and objectives • DPAR Participants • Understanding the DPAR Template • Supplier Expectations

  3. DPAR Purpose to achieve Zero Defects and Time to Market • DPAR stands for Design, Process and Assembly Review • Purpose for DPAR process is to get a commitment from Supplier and CAMSO cross functional teams regarding feasibility of a material. • We ensure we clarified all requirements in terms of manufacturability, quality, packaging definition and timing and we ensure Supplier understand them. • This will minimize any risk and cost avoidance upfront. • Objectives: • Create/Complete actions to agree on a drawing and measurement method for tool kick off • Target for supplier to provide parts 100% to drawing at PPAP submission on-time • DPAR required for each new design developed by CAMS0, Supplier Change Request (source, tooling, material…), new source, Customer Request • The owner of this activity is Procurement Project Leader • Note: The word “shall” indicates mandatory requirements. The Word “should” indicates a recommendation.

  4. DPAR Participants Participants Support (if necessary) CAMSO – Project Manager CAMSO – Tool Engineer CAMSO – Logistics CAMSO – Industrial Engineer CAMSO – Raw Material Expert Supplier – Tool Maker Supplier – Logistics • CAMSO – Procurement Project Leader • CAMSO – SPQD Function • CAMSO – Facility QA • CAMSO – Product Engineer • Supplier - Representative(s) (covering functions: Engineering, Tooling, Quality, Account Management, Sales)

  5. Understanding the DPAR TemplateSections 1 Sumupof DPAR steps 2 Sectionstobereviewed, fulfilledandsubmittedbySupplierto CAMSO priorto DPAR meeting CAMSO Team shall also reviewandfulfillthosesectionspriorto DPAR meeting

  6. Understanding the DPAR TemplateTab 1: Design Review • CAMSO Input: Information fulfilled by CAMSO Procurement Project Leader before meeting • CAMSO Input: fulfilled by Procurement Project Leader, reviewed and agreed during DPAR meeting • CAMSO/Supplier Input: fulfilled by Procurement Project Leader, these fields shall list all data shared during DPAR (drawings, specifications, CAD data, systems screenshots…) • CAMSO/Supplier Input: actions to be prepared by assigned responsible 1 3 2 3 4

  7. Understanding the DPAR TemplateTab 1-2: Measurement Agreement – example – Steps 1 and 2 • CAMSO Input: Information fulfilled by CAMSO Engineering and submitted to Supplier before the DPAR meeting • CAMSO Input: Information fulfilled by CAMSO Engineering + SPQD and submitted to Supplier before the DPAR meeting PPAP: Production Part ApprovalProcess Cpk: Process Capability Index. Adjustment of Cp for the effect of non-centered distribution Ppk: Process Performance Index. Adjustment of Pp for the effect of non-centered distribution 1 2

  8. Understanding the DPAR TemplateTab 1-2: Measurement Agreement – example – Steps 3 and 4 • Supplier Input: Information fulfilled by Supplier and submitted to CAMSO before the DPAR meeting • Supplier Input: Information fulfilled by Supplier and submitted to CAMSO before the DPAR meeting • The 3 sections have to beprepared (P3, PPAP, Production) Measurementfrequency: PokaYoke: mistake-proofing system SPC: StatisticalProcess Control MSA: Measurement System Analysis IPS: Initial ProcessStudies 3 4

  9. Understanding the DPAR TemplateTab 1-2: Measurement Agreement – example – Step 5 • CAMSO Input: Information fulfilled , reviewed and agreed during DPAR by SPQD: Agreed/Not Agreed 5

  10. Understanding the DPAR TemplateTab 2: Process Review • CAMSO/Supplier Input: fulfilled by Procurement Project Leader, these fields shall list all data shared during DPAR (drawings, specifications, CAD data, systems screenshots…) • CAMSO Input: fulfilled by Procurement Project Leader, reviewed and agreed during DPAR meeting • CAMSO/Supplier Input: actions to be prepared by assigned responsible 1 2 3

  11. Understanding the DPAR TemplateTab 3: Quality Review • CAMSO/Supplier Input: fulfilled by Procurement Project Leader, these fields shall list all data shared during DPAR (drawings, specifications…) • CAMSO Input: fulfilled by Procurement Project Leader, reviewed and agreed during DPAR meeting • CAMSO/Supplier Input: actions to be prepared by assigned responsible 1 2 3

  12. Understanding the DPAR TemplateTab 4: Packaging Review • CAMSO/Supplier Input: fulfilled by Procurement Project Leader, these fields shall list all data shared during DPAR (drawings, specifications…) • CAMSO Input: fulfilled by Procurement Project Leader, reviewed and agreed during DPAR meeting • CAMSO/Supplier Input: actions to be prepared by assigned responsible 1 2 3

  13. Understanding the DPAR TemplateTab 5: Procurement Review • CAMSO/Supplier Input: fulfilled by Procurement Project Leader, these fields shall list all data shared during DPAR (drawings, specifications…) • CAMSO Input: fulfilled by Procurement Project Leader, reviewed and agreed during DPAR meeting • CAMSO/Supplier Input: actions to be prepared by assigned responsible 1 2 3

  14. Understanding the DPAR TemplateTab: PPAP Submission Index • CAMSO Input: fulfilled by SPQD, reviewed and agreed during DPAR meeting 1

  15. Understanding the DPAR TemplateTab: PPAP Submission Index • CAMSO Input: this is an aid to remind the Team of PPAP manual chapters • CAMSO Input: this is an aid to remind the Supplier of • Chapters to beretained • Chapters to besubmitted • For each PPAP level • NOTA: whatever PPAP levelweask for, ALL chapters are required. The onlydifferenceis the submittedchapters 2 1

  16. Supplier Input: Supplier confirms submitted documents at PPAP submission • Nota: this PPAP submission index shallbeattached to PPAP package Understanding the DPAR TemplateTab: PPAP Submission Index • CAMSO Input: SPQD selects PPAP level and all required documents during DPAR • CAMSO/Supplier Input: fulfilled by SPQD during DPAR based on commentsfrom CAMSO and Supplier 2 1 3

  17. Supplier Expectations • Review each “note” and “dimensions” from drawing for concerns • Check measurability for each characteristic • Proactively suggest solutions for each concern identified • Suggest improvements for more robust production (quality and efficiency) • Promote open and honest communication with CAMSO • Address issues/concerns as soon as possible • Response in a timely manner to achieve project milestones • Supplier responsible to meet agreed timing • Supplier representativesshallsign off each DPAR tab as a confirmation of feasibility

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