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Project Overview

Project Overview. COMPETENCY. VISION & MISSION. MAINTENANCE MECHANIC TECHNOLOGY. SUBJECT. OBJECTIVE. IMPLEMENTATION. ”PBE” PROCESS. Instructions: Delete sample document icon and replace with working document icons as follows: Create document in Word. Return to PowerPoint.

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Project Overview

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  1. Project Overview COMPETENCY VISION & MISSION MAINTENANCE MECHANIC TECHNOLOGY SUBJECT OBJECTIVE IMPLEMENTATION ”PBE” PROCESS PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  2. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Vision & Mission VISION TO BECAME THE SPEARHEAD OF EDUCATION AND IMPLEMENTATION OF MAINTENANCE BASIC SKILL TECHNOLOGY MISSION TO DEVELOP HUMAN RESOURCES WHO ARE ABLE TO MAINTAIN, REPAIR AND BUILT MACHINE TOOLS, GENERAL MACHINE AND SUPPORTING EQUIPMENT; AND ABLE TO ASSIMILATE WITH NEW CONCEPT & TECHNOLOGY IN MAINTENANCE

  3. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Objective TO TEACH STUDENT IN MAINTENANCE BASIC SKILL CONCEPT AND PROCEDURE IN ORDER TO HAVE APPROPRIATE COMPETENCY WITH INDUSTRY AND HAVE PROFESSIONAL SKILL TO MAINTAIN, REPAIR AND BUILT MACHINE BASED ON STANDARD ACCEPTANCE TEST TO LEARN, DEVELOPING AND ARRANGE IMPLEMENTATION OF NEW CONCEPT IN MAINTENANCE SUCH AS CONDITION BASED MONITORING, MAINTENANCE CONTROL SYSTEM, CNC TECHNOLOGY, ETC

  4. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK ”PBE” Process MAINTENANCE MECHANIC TECHNOLOGY INPUT OUTPUT • STUDENT • CURRICULUM • COMPETENCY • PRODUCT • LECTURE • PROFESSIONAL SKILL • MODULAR TRAINING • TEACHING AID • PRODUCT QUALITY • ENGINEERING • MODULE • CUSTOMER SATISFACTION • CONSULTATION • MACHINE • TOOLS & • MEASURING INSTRUMENT • SUPPORTING DATA

  5. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency HOW TO DETERMINE COMPETENCY IN MAINTENANCE MECHANIC TECHNOLOGY ? COMPETENCY IN MAINTENANCE MECHANIC TECHNOLOGY BASED ON INDUSTRY NEEDED AND DEMAND

  6. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency INDUSTRY NEEDED PRODUCTION ORDER ENGINEERING ORDER TRAINING ORDER CONSULTATION ORDER DATA FROM APPRENTICES LEVEL OF STUDENT COMPETENCY 3 MINIMUM INDUSTRY NEEDED 2 1. LOWER THAN INDUSTRY NEEDED 2. AGREE WITH INDUSTRY NEEDED 3. HIGHER THAN INDUSTRY NEEDED 1 PERIOD OF TIME

  7. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency TRAINING ORDER ARC, GAS & SPECIAL WELDING (21.6 %) BEARING MOUNTING & DISMOUNTING (13.2 %) MECHANICAL DRIVE ALIGNMENT (12 %) MAINTENANCE MANAGEMENT (12 %) LUBRICANT & LUBRICATION (10.8 %) MECHANICAL COMPONENT REPAIR (9 %) • BASED ON • MODULAR TRAINING • DURING 10 YEARS • (UNTIL FEBRUARY 2001) : • 167 PACKET • OF TRAINING • 14 SUBJECT OF • MODULAR TRAINING MACHINE TOOLS GEOMETRICAL CHECK (7.8 %) HAND SCRAPING (1.8 %) SEAL MOUNTING & DISMOUNTING (1.2 %)

  8. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency PRODUCT ORDER

  9. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) Competency ENGINEERING ORDER

  10. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency ENGINEERING ORDER

  11. SUBJECT FOR ALL STUDENT IN ONE YEAR (42 WEEKS) Subject in ”PBE” Implementation MECHANICAL DRIVE ALIGNMENT (1 WEEK) MILLING & TURNING (6 WEEKS) BEARING MOUNTING & DISMOUNTING (1 WEEK) MACHINE MAKING (4 WEEKS) MAINTENANCE MECHANIC TECHNOLOGY HAND SCRAPING (1 WEEK) ALL AROUND PRODUCTION (3 WEEKS) MACHINE ASSEMBLY & DISASSEMBLY (1 WEEK) MAINTENANCE WORK / OVERHAUL (4 WEEKS) PUMP & COMPRESSOR INSTALLATION (1 WEEK) PREVENTIVE MAINTENANCE / ME & FO (8 WEEKS) VIBRATION ANALYSIS (0.5 WEEK) PRODUCTION PLANNING & CONTROL (2 WEEKS) LUBRICATE & LUBRICATION (0.5 WEEK) FABRICATION (3 WEEKS) PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) SPARE PART COMPONENT MAKING (4 WEEKS) ELECTRICAL INSTALLATION (2 WEEKS)

  12. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency DATA FROM APPRENTICES MAINTENANCE SUBJECT SKILL APPLICATION (60.9 %) PREVENTIVE MAINTENANCE PLANNING SYSTEM (26.1 %) CONSTRUCTION DESIGN (7.2 %) • BASED ON APPRENTICES • DURING 1994 - 1997 : • 67 JOURNAL • OF APPRENTICES • 20 - 50 KIND OF INDUSTRY SPARE PART MAKING & MANAGEMENT (5.8 %)

  13. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Competency SUPPORTING DATA REPAIR, OVERHAUL & MAKING MACHINES (95.2 %) FABRICATION (88.2%) REPAIR, OVERHAUL & MAKING MACHINES (68.4 %) FABRICATION (70%) REPAIR, OVERHAUL & MAKING MACHINES (30 %) FABRICATION (31.6%) REPAIR, OVERHAUL & MAKING MACHINES (11.8 %) FABRICATION (4.8%) BASED ON KIND OF ORDER DURING 1997 - 2000 1997 1998 1999 2000

  14. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Subject GENERAL SUBJECT BASIC ENGINEERING SUBJECT

  15. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Subject ENGINEERING SUBJECT

  16. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Implementation IMPLEMENTATION OF MAINTENANCE SUBJECT MECHANICAL DRIVE ALIGNMENT

  17. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Implementation IMPLEMENTATION OF MAINTENANCE SUBJECT BEARING MOUNTING & DISMOUNTING HAND SCRAPING

  18. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation HAND TOOLS MACHINE ASSEMBLY & DISASSEMBLY (INCLUDING GEOMETRICAL INSPECTION)

  19. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation LUBRICANT & LUBRICATION PUMP & COMPRESSOR INSTALLATION

  20. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation TURNING PRODUCTION MILLING PRODUCTION

  21. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Implementation IMPLEMENTATION OF MAINTENANCE SUBJECT MAINTENANCE & REPAIR / OVERHAUL PREVENTIVE MAINTENANCE

  22. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation MACHINE MAKING

  23. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation FABRICATION (EXAMPLE: ARC WELDING PROCESS)

  24. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK IMPLEMENTATION OF MAINTENANCE SUBJECT Implementation FABRICATION (EXAMPLE: SHEET METAL PROCESS) HEAT TREATMENT

  25. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) SCHEDULE FOR MAINTENANCE SUBJECT (1 YEAR = 42 WEEKS) FOR 26 STUDENT • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Implementation

  26. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK LOAD INSTRUCTOR (1 YEAR = 42 WEEKS) FOR 26 STUDENT Implementation FOR EXAMPLE: A INSTRUCTOR

  27. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) INSTRUCTOR AT MAINTENANCE MECHANIC TECHNOLOGY • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK Implementation • BEARING MOUNTING & DISMOUNTING • MECHANICAL DRIVE ALIGNMENT • MACHINE ASSEMBLY & DISASSEMBLY • TESTING MACHINE TOOLS • HAND SCRAPING • MACHINE MAKING • INDUSTRIAL TRAINER DUDDY ARISANDI, S.T. (HEAD OF MAINTENANCE MECHANIC TECHNOLOGY) DADI KUSNADI (INSTRUCTOR) ADE PURNAMA (INSTRUCTOR) ANDI NOVIANDI (INSTRUCTOR) MUHAMMAD SADIYO (INSTRUCTOR) IYAN PURNAMA (INSTRUCTOR) • ARC WELDING • FABRICATION • (PAINTING) • MACHINE • MAKING • HEAT TREATMENT • FABRICATION • (GAS WELDING & • SHEET METAL) • MACHINE MAKING • SPARE PART MAKING • MACHINE MAKING • PRODUCTION • PREVENTIVE • MAINTENANCE • PUMP INSTALLATION • INDUSTRIAL • TRAINER • OVERHAUL • MACHINE MAKING

  28. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) PRACTICAL EXAMPLE : MECHANICAL DRIVE ALIGNMENT SUBJECT Implementation INSTRUCTOR STUDENT SKILL, QUALITY BASED ON INDUSTRY COMPETENCY MODULE TEACHING AID MEASURING TOOLS

  29. PREPARE BY DUDDY ARISANDI, S.T. (JULY'01) • Instructions: • Delete sample document icon and replace with working document icons as follows: • Create document in Word. • Return to PowerPoint. • From Insert Menu, select Object… • Click “Create from File” • Locate File name in “File” box • Make sure “Display as Icon” is checked. • Click OK • Select icon • From Slide Show Menu, Select Action Settings. • Click “Object Action” and select “Edit” • Click OK PRACTICAL EXAMPLE : MECHANICAL DRIVE ALIGNMENT SUBJECT Implementation

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  31. KONDISI DUNIA INDUSTRI PT SIERAD Produce (Blade) KOMPETENSI Program Study Perawatan dan perbaikan Mesin PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

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  33. KONDISI DUNIA INDUSTRI Roller Auning (Home industry) KOMPETENSI Program Study Perawatan dan perbaikan Mesin MetaAbaca (Filipina) PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  34. KONDISI DUNIA INDUSTRI Pison Agung (Oil Industry) KOMPETENSI Program Study Perawatan dan perbaikan Mesin Paper excentric Machin (Siemen Cable Optic) PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  35. KONDISI DUNIA INDUSTRI Disc Brake (Nusa Toyotetsu Mfg) KOMPETENSI Program Study Perawatan dan perbaikan Mesin Box Moulding PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  36. KONDISI DUNIA INDUSTRI Measuring Fixture (Yamaha Motor) Plug Moulding (PT Indoniles) KOMPETENSI Program Study Perawatan dan perbaikan Mesin PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  37. KONDISI DUNIA INDUSTRI Predictive Maintenance (Polman-Bdg) Rip Saw (Polman-Bdg) KOMPETENSI Program Study Perawatan dan perbaikan Mesin Piccolo (Polman-Bdg) PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

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