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Material Handling Efficiency

Material Handling Efficiency. Ideas for increasing profits through smarter material handling practices. “Quarters from Heaven”. 4 stacks of 5 quarters on the back table

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Material Handling Efficiency

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  1. MaterialHandling Efficiency Ideas for increasing profits through smarter material handling practices

  2. “Quarters from Heaven” • 4 stacks of 5 quarters on the back table • On “GO”, travel to the table, pick each quarter firmly, travel back, check the date and record it, then re-stack as follows: 1 stack of 1, 3 stacks of 3 and 5 stacks of 2 until all quarters are re-stacked. • How long did it take? What’s the oldest quarter? The next oldest? The newest?

  3. “Quarters from Heaven” • 4 stacks of 5 quarters in front of you. • On “GO”, pick 1 quarter, look at it and make 1 stack of 1, pick 3 quarters, 3 times, and make 3 stacks of 3 and then 5 stacks of 2 . • How long did that take?

  4. “Quarters from Heaven” • Batch Picking versus Each Picking. • AS/RS versus Traditional. • Automatic versus manual recording. • Work Height, Work Surface and Lighting. • What’s the ROI? Savings/Investment. • Payback, how long to 100%?

  5. Warehouse Functions • Receiving • QA • Put away • Storage • Order Picking (60%) • Sorting /Accumulation • Packing and Shipping

  6. Material Handling Options Fork Lifts 6’ Aisle 12’ Aisle 8’ Aisle

  7. Material Handling Options 4’ Aisle Fork Lifts Assigning drivers is the best way to lower fork lift operating costs!

  8. Material Handling Options Fork Lifts Why buy New? *More Productive *Less Maintenance *Faster &Quieter *Energy Efficient *Intuitive Mapping 8’ Aisle

  9. PeakLogix A Job Gone Bad ….

  10. Material Handling Options Conveyers

  11. Material Handling Options Conveyers

  12. Material Handling OptionsConveyors

  13. Material Handling OptionsConveyors Advantages *Reduced Labor *Increased Throughput *Product Protection *Order Consolidation *Productivity Increase

  14. Material Handling Options Carts

  15. Material Handling Options AGV

  16. Carton and Pallet Options Pick Modules

  17. Automation Paybacks • Labor Savings • Increased Productivity • Space Savings • Improved Customer Service • Inventory Control • Safety, Marketing & Workplace

  18. Material Handling Efficiency

  19. Summary • New Equipment and Automated Technologies have potential ROI of 18 to 24 months. • The range of savings is between 15% and 35% in annual costs of current operations and customer satisfaction improvements in key performance measures. • Design improvements result in improved product flow, faster inventory turns and improved pick rates.

  20. Questions??? Thank You!

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