1 / 4

WASTE

WASTE. Process Improvement Consulting. The Notion of Muda (Waste). ① The Definition of MUDA. ② Types of Muda. (7 kinds of inconspicuous Waste). value-added Work. Real Work. Muda of Correction. Muda of Waiting. Work. Muda of Over-production. Motion. Types of MUDA. Muda of Motion.

oliver
Download Presentation

WASTE

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. WASTE Process Improvement Consulting

  2. The Notion of Muda (Waste) ① The Definition of MUDA. ② Types of Muda. (7 kinds of inconspicuous Waste) value-added Work Real Work Muda of Correction Muda of Waiting Work Muda of Over-production Motion Types of MUDA Muda of Motion MUDA Muda of Inventory Muda in Processing Muda in Conveyance Preparation for work Non-Value Added Work ③ The evil of “Overproduction Waste” Process Improvement Consulting

  3. Process Improvement Consulting

  4. Manufacturing Flow 7 Wastes Transactional Flow • Personal data incorrect • Missed customer due dates • Data entry errors • Rework • Poor quality of materials • Equipment failures • Missing customer due dates…internal & external 1) Defects • Processing before next operation is ready • Processing prior to need 2) Over Production • Sub assemblies and components between feeder & main lines • Material between operations & process steps • Inventory stored in warehouses • Buffer & safety stock inventory 3) Inventory • Multiple credit applications awaiting approval • Navigating multiple screens to input data • Printing Material • Ergo…walking, bending, twisting • Looking for data / info • Operators bending, turning, twisting, reaching, Walking • Machines “cutting air” • Robotic motion “getting back to home” 4) Motion • Navigating multiple screens to input data • Multiple ways to do the same task • Printed material • Duplicate entries • Planned re-work • Unplanned re-work • Handwork… polishing… deburring 5) Extra Processing • Conveyance of any materials, tooling • Conveyance systems • Delivering hardcopies • Shipping hardcopies that requiring signature 6) Transportation • Credit applications awaiting approval • Info awaiting an overnight “systems batch run • Manual decisions • System downtime / response time • Operators waiting • Machines waiting • Customers waiting 7) Waiting Process Improvement Consulting

More Related