Integrated Plastics Recycling Plant

1. Integrated Plastics Recycling Plant

2. Plastics Recycling

3. How the Recycling Occurs • 1. The recyclables are collected and sorted according to their recycling code. Various types of plastic are then processed in suitable ways.

4. How the Recycling Occurs • 2. Generally, the plastic is sliced into flakes and the flakes go through a washing process. • 3. The clean plastic flakes are melted together, extruded through small holes, and chopped into pellets. • 4. The bags of recycled pellets are taken to factories where they are melted and made into new products.

5. How the Recycling Occurs

6. PET and PVC Recycling Facility

7. Capacity • Estimated input capacity: 500 kg/h waste plastics • Estimated output capacity : ca. 400 kg/h flakes

8. PET (PETE) Plastics Include: Soft drinks bottles Beer bottles Water bottles Ketchup bottles Other

9. PVC Plastics Include Detergent bottles Shampoo bottles Cooking oil bottles, Others

10. Feedstock • The recyclable bottles fed into the facility need to have been pre-sorted and baled.

11. End Result – PET Flakes

12. Facility components: • 1. PVC bottles detection module • 2. Belt conveyor for PVC bottles • 3. Belt conveyor for PET bottles • 4. Loading conveyor • 5. Mill M 500/800 • 6. Loading screw conveyor 250/6000 • 7. Laundry • 8. Unloading screw conveyor Ø 200/3000 • 9. Screw conveyor TM 300/6000 water washing • 10. Wash bath 1500/6000 INOX • 11. Unloading screw conveyor Ø 250/4000 • 12. Horizontal Centrifuge • 13. Transport screw conveyor Ø 200/4000 • 14. Switchboard for each machine

15. Technical Specifications: • Output capacity: ca. 400 kg/h of plastic pellets • Staff required - 2 people • Installed capacity – ca. 250 kW • Consumption of water – ca. 3 m3/h • Required production area – 12 x 40m /500m2/

16. HDPE and PP Recycling Facility

17. Capacity • Maximum input capacity: 600 kg/h waste plastics • Maximum output capacity: 500 kg/h pellets

18. HDPE Plastics Include: Milk jugs Juice bottles Detergent bottles Shampoo bottles Motor oil bottles Toys Other

19. PP Plastics Include: Yogurt cups Medicine bottles Straws Closures Piping Other

20. Feedstock • The recyclable plastics fed into the facility need to have been pre-sorted and baled.

21. End Result: Plastic Pellets

22. Plant components • 1. Belt conveyor • 2. Mill M800/800 • 3. Worm conveyor SHT400/4000 transport / single-conveyor washer/ • 4. Flotation Bath for 1000/6000 • 5. Centrifuge TSH 800/2000 • 6. Dryer • 7. Extruder • 8. Filter • 9. Granulating head • 10. Centrifuge • 11. Piping • 12. Command switchboard

23. Technical Specifications • Output capacity: ca. 500 kg /h of plastic pellets • Staff required - 2 people • Installed capacity – ca. 500 kW • Consumption of water – ca. 3 m3/h • Required production area – 12 x 30m /ca. 400m2/

24. LDPE Recycling Facility

25. Capacity • Estimated input capacity: up to 600 kg/h waste plastic bags • Estimated output capacity :500 kg/h pellets

26. LDPE Plastics Include: Carrier bags Bin liners Others

27. Feedstock • The recyclable bags fed into the facility need to have been pre-sorted and baled.

28. End Result – LPDE pellets

29. Plant Components 1. Belt conveyor2. Mill3. Laundry4. Flotation bath5. Screw press6. Centrifuge7. Cyclone8. Loading conveyor9. Extruder10. Melt filter 11. Granulating head12. Centrifuge13. Big-bag filling cyclone14. Switchboard

30. Process Flow Chart

31. Technical Specifications • Output capacity: ca. 500 kg /h of plastic pellets • Staff required - 2 people • Installed capacity – 568 kW • Consumption of water – ca. 3 m3/h • Required production area – 12 x 60m /ca. 720m2/