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Sauer Compressors USA Company Overview. Markets & Applications: Industrial Shipping Navy. The Sauer Group Worldwide Availability. Sauer Compressor Group 270 people (total) Revenue: $50 million (consolidated) Established 1884 Sauer Compressor Group locations Sauer Compressors USA
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Sauer Compressors USACompany Overview Markets & Applications:IndustrialShippingNavy
The Sauer GroupWorldwide Availability • Sauer Compressor Group • 270 people (total) • Revenue: $50 million (consolidated) • Established 1884 • Sauer Compressor Group locations • Sauer Compressors USA • Sauer Kiel (Germany) • Girodin Sauer (France) • Sauer Zandov (Czech Republic) • Sauer UK • Sauer Asia (Shanghai) • Agents in more than 50 countries world-wide • Sauer Markets served • Navy • Shipbuilding • Industry • Sauer Compressor products • Medium- and High Pressure oil-lubricated Piston Compressors
Sauer Compressors USA • Specializes in the manufacture of high pressure air compressors (HPAC) for naval & commercial maritime applications. • Qualified to MIL-I-45208A quality process. • Parent company, J.P. Sauer & Sohn, is headquartered in Kiel, Germany. Originally founded in 1884 under the name Wilhelm Poppe, J.P. Sauer & Sohn has been engineering high pressure piston compressors since 1930.
USN Experience • Participating in most major USN shipbuilding programs: • CVN • Centralized air system, MODEL WP 5000 • LPD • Starting air, MODEL WP 121L • T-AKE • Motion Compensation, MODEL WP 5000 • NSC • Starting air, MODEL WP 65L • LCS • Starting air, MODEL WP 45L • DDG 1000 • Breathing air, MODEL WP 4331 • Low pressure centralized system, MODEL WP 45L • Trials • SSN (USS Miami) • Centralized air system, MODEL WP 5000 • FFG (Guided Missile Frigates) • Centralized air system, MODEL WP 5000
Sauer Commitment • Dependability • Long term policy • Continued support for all markets • Customer-driven designs • Market reputation based • on integrity • Technical Innovation • Most modern products • Use of leading-edge technology • Customer-centered solutions • Qualified & responsive staff • Proficiency • Reliable Products • Best value for money • Definitive and accurate documentation • First-rate, focused customer service
Markets served Percentage of Total Sales Industrial 20 % Commercial Maritime 40 % Naval 40 % Engine air starting Control air Emergency air Working air Engine air starting Control air Emergency air Working air Breathing Air Compression of Air up to 5000 psig air/water-cooled Shipyards Ship owners Offshore Compression of Gas up to 5000 psig air/water-cooled Helium, Nitrogen Hydrogen Shipyards Navies Turn Key Projects Turn Key Projects
Sauer in the Naval Marine Market • Low, Medium and High pressure compressors for: • DE and GT starting • Ballasting • Weapon and aviation air • Breathing Air • General Service air • Air and water-cooled • Maximum 5,000 psi • 80 % market share • Customers worldwide
Sauer in the Shipbuilding Market • Medium and low pressure compressors for: • Diesel engine starting • Control air • Working air • Soot blasting • Jet assist system • Air and water-cooled • 2 and 3-stage designs • Maximum 600 psi • 33 % market share • Customers worldwide
Sauer in the Industrial Market • Medium- and high pressure compressors for: • Air Compression • Power generation • Pressure testing • Injection molding • Engine starting • Breathing air • Industrial Gases • Inert, Noble and Hazardous gases • Air and water-cooled • Maximum 6,000 psi • Customers worldwide
Sauer Product Range 580 psig 2 Stage Air Cooled 10 - 45 scfm 3 Stage Air Cooled 50 - 190 scfm 650 psig 2 Stage Water Cooled 50 - 230 scfm 435 psig 5,075 psig 10 - 70 scfm High Pressure Air Cooled 5,075 psig 40 - 90 scfm High Pressure Water Cooled 5,075 psig Special Navy Compressor 10- 90 scfm Boosters Air Cooled (inlet 50-115 psig) 55-80 scfm 600 psig Boosters Water Cooled (inlet 0-250 psig) 6000 psig to 1500 scfm
Sauer Products 2 - Stage Air Cooled • WP15L – WP33L • WP45L – WP65L • WP146L and WP226L • 2- Stage Water Cooled • WP100 • WP200, WP240 • WP400
Sauer Products • 3 - Stage Air Cooled • WP81L and WP101L • WP121Land WP151L • WP271L and WP311L • WP126L, WP156L, WP276L • Tornado • WP3215 and WP4325 • Booster
The Sauer Products High Pressure Water Cooled • WP5000 and WP5500 • WP3100 • 4- Stage Air Cooled • WP4331, WP4341 and WP4351
WP5000 (90 scfm @ 5,075psig) Water Cooled Navy Compressor Lowest vibration and space requirement with vertical crank-shaftarrangement and radial cylinders High-performance three-phase AC or DC motors according to international Naval standards If requested all compressors can be delivered with integrated membrane dryer If requested all compressors can be delivered in non-magnetic version Material selection - suitable for direct seawater cooling up to 600 psig. Easy maintenance and lowest space requirement for maintenance and repair Shockproof design and mounting according to USN MIL-STD
WP4341 (42 scfm @ 5,075 psig) Sauer 4-stage Air Cooled Compressor Efficient lamellar valves in LP and concentric valves in HP stages for long maintenance intervals Compression in 4 cylinders, arranged in a ‘W’ ensures low vibration Safety valves and pressure gauges for all stages. Low oil pressure switch and high air outlet temperature as standard Fan wheel directly installed on the crankshaft High-performance three-phase A. C. motors; Upon request: Diesel motor drive Low operating temperatures with efficient interstage and aftercooler and generous cylinder cooling flexible mounting is included in the standard scope of delivery Integrated flexible coupling, low-maintenance and safe Stage separator with auto-drain
Key References Industry Helium gas more widely used, sometimes mixed with Carbon Dioxide, or hazardous gases such as Carbon Monoxide and Hydrogen.
Key References Industry • Oil & Gas drilling • minimize the risk of down-hole fires. • N2 low density drilling fluid that allows a lower down-hole hydrostatic pressure. • 95-98% N2 gas boosted to to 5,000 psig • Nitrogen production for offshore platforms • minimizing fire risk • motion compensation • recovery of burn off gas
Sauer Industrial Air Applications • Bare Compressors • Multi-stage piston compressors • Oil-lubricated • Coolers, Separators & auto-drain • Sub-Packages - skid mounted • Compressor • Suction control • Instruments, Valves & Piping • Control & Monitoring • Engineered-to-Order Packages • Compressor • Suction control • Pulsation Vessels • Instruments, Valves & Piping • Gas recovery • Control & Monitoring
Custom-made Air Solutions • Diesel motor driven compressor WP81L • 50 scfm • 600 psig • 24 HP • Complete ready to operate unit including: • Drainage • Control • Starter • Piping • Sub frame
Custom-made Air Solutions • Starting air module for a diesel power plant • 3-stage air cooled design • 2 x 50 scfm • 600 psig • Complete ready to operate unit including • Controller • Starter • Sub-frame • Additional working air compressor
Custom-made Air Solutions • Compact starting air unit WP45L (naval ships) • 35 scfm • 600 psig • shockproof • Complete ready to operate unit including • Adsorption dryer • Controller • Starter • Filtration • Drainage collection
Custom-made Air Solutions • Compact starting air unit for Diesel starting • 5 – 15 scfm • 600 psig • Straight forward design • Complete ready to operate unit including • Controller • Starter • Air receiver • Standard design for shortest delivery time and low costs
Sauer Industrial Air Applications • Sauer USA - WP5000 Dockside services • “Standard” ISO Container’s • Twin & Single unit WP5000 Conex modules • Self-contained electrical control • 60Hz ~ 1800 rpm ~ 5,075 psig • 80 scfm & 160 scfm modules • Condensate collection • Weatherproof enclosure • Integrated membrane Dryer • Dew point – -70° F • Oil content < 0.3 ppm • Closed loop cooling water system • Fan air-blast radiator • Individual water pump • Expansion tank • Water flow switch • Flow meter • Throttle valve • Pressure and temperature gauges • Air Elimination
Sauer Industrial Air Applications • Containerized Air Module for Substations • 4-stage air-cooled compressor WP4340 • 35 scfm @ 5,075 psig
Sauer Industrial Air Applications • Mining equipment • 2-stage air-cooled compressor WP65L • Driven by hydraulic motor
Sauer Industrial Gas Applications • Plastic 3D Production (thermoplastic pressing) • 4-stage air-cooled compressor WP4331 • 15 scfm @ 5,075 psig diesel motor driven
Custom Made Gas solutions • High pressure Gas module • 4-stage air cooled design • Up to 5,075 psig • Air, nitrogen, helium, hydrogen or CNG • Complete ready to operate unit inc. • Ready to operate • Control and starter • Filtration • Soundproof canopy • Additional dryer on request
Sauer Industrial Gas Applications • Laser cutting – Storage Gas • Nitrogen 99.99% purity • 4,400 psig storage @ 5 – 60 scfm • 4-stage air-cooled compressor WP4331 • 15 scfm at 5,075 psig • N2 booster for PSI nitrogen production
Custom Made Gas Solutions • Gas Recovery module • 100 scfm • 600 psig • ATEX • Complete ready to operate unit including • Sophisticated control • Gas tight version • Variable suction pressure
Sauer Industrial Gas Applications • Helium Recovery Systems • 3-stage air-cooled compressor WP276L • 115 scfm @ 600 psig diesel motor driven • Recovery of Helium, Nitrogen, CO2 or Endogas Heat Treatment System