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CHAPTER: Turbochargers. Turbochargers. CHAPTER: Turbochargers. CHAPTER: Turbochargers. In This Presentation . Function Design Operation Normal wear Why Turbos Fail. CHAPTER: Turbochargers. Function . CHAPTER: Turbochargers. Function . CHAPTER: Turbochargers.
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CHAPTER: Turbochargers Turbochargers
CHAPTER: Turbochargers In This Presentation • Function • Design • Operation • Normal wear • Why Turbos Fail
CHAPTER: Turbochargers Function
CHAPTER: Turbochargers Function
CHAPTER: Turbochargers Turbocharger Functions • Normalize Air Supply • Boost Air Supply
CHAPTER: Turbochargers Normalizing • Compensate for thinner Air • Waste gate valve by-pass turbo boost • Normal Power at high Altitudes • Fuel deration at 2 150 m to avoid over speed • Quieter Exhaust, better combustions and emissions
CHAPTER: Turbochargers Normalizing First commercial use 1940’s in Airplane
CHAPTER: Turbochargers Boosting • More Oxygen / Increased Fuel Setting • Higher Power • Better Combustion • - Better Fuel Economy • - Cleaner Emissions • Quieter
CHAPTER: Turbochargers Boosting
CHAPTER: Turbochargers Design
CHAPTER: Turbochargers Design Waste-Gate Turbo
CHAPTER: Turbochargers Design Lubrication System Lubricating Cooling Cleaning
CHAPTER: Turbochargers Design Lubrication System Direct lubrication line to Turbo
CHAPTER: Turbochargers Design Lubrication System
CHAPTER: Turbochargers Design Lubrication System
CHAPTER: Turbochargers Design Friction Welding Hollow thermal barrier Centering Pin
CHAPTER: Turbochargers Design Induction hardened Shaft
CHAPTER: Turbochargers Design Compressor wheel High Strength Aluminum alloys
CHAPTER: Turbochargers Design Compressor wheel Balancing Notches
CHAPTER: Turbochargers Design Compressor wheel Radial milling
CHAPTER: Turbochargers Design Free-floating journal bearings Copper/tin/lead alloy or from aluminium Lube holes or groove
CHAPTER: Turbochargers Design Snap rings Rounded edge towards the bearing
CHAPTER: Turbochargers Design Thrust Bearing Copper/tin/lead alloy or from aluminium Bearing stationary Washer full shaft RPM
CHAPTER: Turbochargers Design Seal Rings High temperature resistant chrome alloy Cold side cast iron End gap
CHAPTER: Turbochargers Design Housing Cast aluminum alloy Cast Iron Cast ductile iron or nickel alloy
CHAPTER: Turbochargers Design Heat Shield Protects center housing from high exhaust temperatures
CHAPTER: Turbochargers Operation Start-up
CHAPTER: Turbochargers Operation Turbos are matched
CHAPTER: Turbochargers Operation Air Restriction Energy stored in rotating component can equal the engine HP Turbo spin 80 000 Rpm Surface speed 30m/second
CHAPTER: Turbochargers Normal Wear Increased clearance
CHAPTER: Turbochargers Normal Wear Hot side Little leak past the seal ring
CHAPTER: Turbochargers Normal Wear Turbine Wheel No discoloration Seal ring with gap separation
CHAPTER: Turbochargers Normal Wear Bearings More wear on hot side
CHAPTER: Turbochargers Normal Wear Thrust Bearing Fine abrasive wear
CHAPTER: Turbochargers Normal Wear Thrust washers
CHAPTER: Turbochargers Why Turbos Fail • Lack of Lubrication • Abrasive in the Oil • High Exhaust Temperature • Foreign Objects • Turbo Problems
CHAPTER: Turbochargers Lack of Lube Road-signs • Temper Colors/ Cooked Oil • Adhesive Wear • Weakened Metal • Wheel Contact with Housing • Wheel separation from Shaft
CHAPTER: Turbochargers Lack of Lubrication Housing Contact
CHAPTER: Turbochargers Lack of Lubrication Housing Contact Temper colors and cooked oil residue
CHAPTER: Turbochargers Lack of Lubrication High Temperature
CHAPTER: Turbochargers Lack of Lubrication High Temperature
CHAPTER: Turbochargers Lack of Lubrication High Temperature
CHAPTER: Turbochargers Lack of Lubrication High Temperature
CHAPTER: Turbochargers Lack of Lubrication High Temperature Rapid Shutdown
CHAPTER: Turbochargers Lack of Lubrication High Temperature Cooked oil residual
CHAPTER: Turbochargers Lack of Lubrication High Temperature Quench dots/rings
CHAPTER: Turbochargers Lack of Lubrication High Temperature Bushing stuck to shaft
CHAPTER: Turbochargers Lack of Lubrication High Temperature Turbine wheel separation
CHAPTER: Turbochargers Lack of Lubrication High Temperature