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Easy-2-Combine The Automation System for Small Handling

Easy-2-Combine The Automation System for Small Handling. Technical Data. A production process can be divided into two basic sub-processes Handling process Providing workpieces for the production process Production process

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Easy-2-Combine The Automation System for Small Handling

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  1. Easy-2-Combine The Automation System for Small Handling Technical Data

  2. A production process can be divided into two basic sub-processes Handling process Providing workpieces for the production process Production process Physical alteration of the workpiece (milling, drilling, turning,...) Handling ProcessGeneral 2004-09, BRP/MKT3, Technical Presentation

  3. The handling process can be divided into the following individual processes: Individual Function Implementation processes Loading sorted and unsorted pallet, magazine loading Separating dividing, allocating, separator, allocator sorting, branching Moving turning, positioning, linear axis, indust rial guiding, orienting robot, turning device Securing, holding holding, loosening tensioner, gripper, holder Handling ProcessGeneral 2004-09, BRP/MKT3, Technical Presentation

  4. The handling process should run as coordinated and parallel as possible to the actual production processes in order to reduce product lead times. Handling ProcessGeneral Coordinating the production and handling processes • Short handling time, i.e., moving as many workpieces as possible per unit of time • Resulting demands on the individual module to guarantee maximum system availability 2004-09, BRP/MKT3, Technical Presentation

  5. Main features of handling components: Guided and/or rotary movement Maximum load capacity and guide rigidity High end position accuracy Finely adjustable stroke end positions Cushioning which reduces oscillation and optimizes cycle time Compact, space-saving design As a global provider of automation components, Rexroth offers a comprehensive palette of state-of-the-art products for assembly automation and small handling. Handling ProcessGeneral 2004-09, BRP/MKT3, Technical Presentation

  6. Market requirements: Supplying the most diverse handling modules Quickly, simply, and inexpensively combined for multi-purpose modules Rexroth‘s solution: The Easy-2-Combine automation system Standardized and precise product interfaces Open interfaces for Rexroth (BRL) modular profile systems Ability to integrate electrically driven BRL modules The Easy-2-Combine Automation System Standardized applications 2004-09, BRP/MKT3, Technical Presentation

  7. Product range Small handling The Easy-2-Combine Automation SystemModules for Small Handling and Easy-2-Combine Linear modules Easy-2-Combine Guide units/ mini slides Rotary modules Grippers 2004-09, BRP/MKT3, Technical Presentation

  8. Rexroth provides solutions for all standard applications. As a result, individual pneumatic and electric components can be easily combined with one another. In general, there are three types of applications: Type: Drive: - Pick & place pneumatic (Z, Y-axis) - Linear gantry pneumatic (Z-axis) electric/pneumatic (Y-axis) - Area gantry pneumatic (Z-axis) electric / pneumatic (Y-axis) electric / pneumatic (X-axis) The Easy-2-Combine Automation SystemStandard Applications 2004-09, BRP/MKT3, Technical Presentation

  9. Application area Y Z  Mounting example: Stroke area 200 200 180 [mm] / [°] (7.87”) (7.87”) (7.09”) Intermediate position 2 2 1 Number Repetitive precision 0.02 0.02 0.05 [mm] / [°] (0.001”) (0.001”) (0.02”) Workpiece mass 0....1.5 (0....3.3) [kg] (1bs) Standard ApplicationsPick & Place Axes Z Y  2004-09, BRP/MKT3, Technical Presentation

  10. Possible drive combinations Standard ApplicationsPick & Place Y-axis GPC-E MSC GSP-P MSF GSP-A GSP-R ZSC Z-axis GPC-E GSP-P GSP-A MSC GSP-R GSP-Z RCM / MSC = Connection via Rexroth adapter kit = Direct connection (profile mounting or direct mounting) 2004-09, BRP/MKT3, Technical Presentation

  11. Application area YZ  Mounting example: Stroke area 4300 200 180 [mm] / [°] (14.1 ft.) (7.87”) (7.09”) Intermediate position - 2 1 Number Repetitive precision 0.02 0.02 0.05 [mm] / [°] (0.001”) (0.001”) (0.02”) Workpiece mass0....1.5 (0....3.3) [kg] (1bs) Standard ApplicationsLinear Gantry (Pneumatic) Axes Z Y  2004-09, BRP/MKT3, Technical Presentation

  12. Application area YZ Mounting example: Stroke area 5500 200 180 [mm] / [°] (18.0 ft.) (7.87”) (7.09”) Intermediate position any 2 1 Number Repetitive precision 0.01 0.02 0.05 [mm] / [°] (0.004”) (0.001”) (0.02”) Workpiece mass0....1.5 (0....3.3) [kg] (1bs) Standard ApplicationsLinear Gantry (Electro-Pneumatic) Axes Y Z  2004-09, BRP/MKT3, Technical Presentation

  13. Possible Drive Combinations Standard ApplicationsLinear Gantry Y-axis GPC-ST GSU RMC-HE CKK/CKR MSF GSP-P GSP-A ZSC GSP-R Z-axis GPC-E GSP-P GSP-A MSC GSP-R GSP-Z RCM / MSC = Connection via Rexroth connection kit = Direct connection (profile mounting or direct mounting) 2004-09, BRP/MKT3, Technical Presentation

  14. Application area X Y ZMounting example: Stroke area 5500 1000 200 180 [mm] / [°] (18.0 ft.) (3.3 ft.) (7.87”) (7.09”) Intermediate position any any 2 1 Number Repetitive precision 0.01 0.01 0.02 0.05 [mm] / [°] (0.004”) (0.004”) (0.001”) (0.02”) Workpiece mass 0....1.5 (0....3.3) [kg] (1bs) Standard ApplicationsArea Gantry Y Y Z X 2004-09, BRP/MKT3, Technical Presentation

  15. Drive combinations Standard ApplicationsArea Gantry Y-axis GPC-E MSC GPC-ST GSU RMC-HE CKK/CKR MSF GSP-P GSP-A ZSC GSP-R Z-axis GPC-E GSP-P GSP-A MSC GSP-R GSP-Z RCM / MSC MSC GPC-ST X-axis GSU RMC-HE CKK/CKR = Connection via Rexroth connection kit = Direct connection (profile mounting or direct mounting) 2004-09, BRP/MKT3, Technical Presentation

  16. The BRP and BRL drive systems can be combined with each other directlyusing the standardized table part of an electric linear axis. Standard ApplicationsArea Gantry 2004-09, BRP/MKT3, Technical Presentation

  17. Direct mounting of two components (e.g. ISO EN 4762 M4x18) Connection via customer’s existing standard screws Profile groove mountingkit (e.g. CK2-LI-01 R 412 004 687) Scope of delivery: - Sliding blocks for BRL profile system - Mounting screws - Centering elements Direct mounting of the handling module onto the standardized groove interface Rexroth adapter kit (e.g. CK1-RO-80; R 412 000 192) Scope of delivery: - Mounting plate - Mounting screws - Centering elements For the respective connection of two components Definition Connection Type 2004-09, BRP/MKT3, Technical Presentation

  18. Module CombinationsStandard Gripper • RCM rotary module with GSP standard gripper Flange mounting RCM-06-.. RCM-08-... RCM-12-... RCM-16-... RCM-20-... RCM-25-... GSP-P-08-.... CK1-RO-80 R 412 000 192 CK1-RO-81 R 412 000 195 GSP-P-10-.... CK1-RO-82 R 412 000 196 CK1-RO-83 R 412 000 197 GSP-P-16-.... CK1-RO-84 R 412 000 198 CK1-RO-85 R 412 000 199 GSP-P-20-.... CK1-RO-86 R 412 000 200 CK1-RO-87 R 412 000 201 GSP-P-25-.... CK1-RO-88 R 412 000 202 CK1-RO-89 R 412 000 203 GSP-R-10-.... GSP-A-10-.... CK1-RO-82 R 412 000 196 CK1-RO-83 R 412 000 197 GSP-R-16-.... GSP-A-16-.... CK1-RO-84 R 412 000 198 CK1-RO-85 R 412 000 199 GSP-R-25-.... GSP-A-25-.... CK1-RO-104 R 412 004 055 CK1-RO-88 R 412 000 202 GSP-R-32-.... GSP-A-32-.... CK1-RO-90 R 412 000 204 CK1-RO-91 R 412 000 206 GSP-Z-16-.... CK1-RO-96 R 412 000 212 CK1-RO-97 R 412 000 213 GSP-Z-32-.... CK1-RO-98 R 412 000 214 CK1-RO-99 R 412 000 215 GSP-Z-50-.... CK1-RO-100 R 412 000 216 2004-09, BRP/MKT3, Technical Presentation

  19. Module CombinationsStandard Gripper • MSC compact mini slide with GSP standard gripper Front mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... GSP-P-08-.... CK1-LI-55 R 412 000 734 GSP-P-10-.... CK1-LI-56 R 412 000 735 CK1-LI-57 R 412 000 759 CK1-LI-58 R 412 000 737 GSP-P-16-.... CK1-LI-59 R 412 000 738 CK1-LI-60 R 412 000 739 CK1-LI-61 R 412 000 740 GSP-P-20-.... CK1-LI-62 R 412 000 760 CK1-LI-63 R 412 000 742 CK1-LI-64 R 412 000 743 GSP-P-25-.... CK1-LI-65 R 412 000 744 CK1-LI-66 R 412 000 745 GSP-R-10-.... GSP-A-10-.... CK1-LI-56 R 412 000 735 CK1-LI-57 R 412 000 759 CK1-LI-58 R 412 000 737 GSP-R-16-.... GSP-A-16-.... CK1-LI-59 R 412 000 738 CK1-LI-60 R 412 000 739 CK1-LI-61 R 412 000 740 GSP-R-25-.... GSP-A-25-.... CK1-LI-68 R 412 000 747 CK1-LI-65 R 412 000 744 CK1-LI-66 R 412 000 745 GSP-R-32-.... GSP-A-32-.... CK1-LI-69 R 412 000 748 CK1-LI-70 R 412 000 749 GSP-Z-16-.... CK1-LI-71 R 412 000 750 CK1-LI-72 R 412 000 751 CK1-LI-73 R 412 000 752 GSP-Z-32-.... CK1-LI-74 R 412 000 753 CK1-LI-75 R 412 000 754 GSP-Z-50-.... CK1-LI-76 R 412 000 755 2004-09, BRP/MKT3, Technical Presentation

  20. Module CombinationsStandard Gripper • ZSC compact mini slide for Z-movement with GSP standard gripper Front mounting ZSC-10-... ZSC-16-... ZSC-20-... ZSC-25-... GSP-P-08-.... CK1-LI-106 R 412 004 678 GSP-P-10-.... CK1-LI-101 R 412 000 785 GSP-P-16-.... CK1-LI-102 R 412 000 786 GSP-P-20-.... CK1-LI-103 R 412 000 787 GSP-R-10-.... GSP-A-10-.... CK1-LI-101 R 412 000 785 GSP-R-16-.... GSP-A-16-.... CK1-LI-102 R 412 000 786 GSP-R-25-.... GSP-A-25-.... GSP-R-32-.... GSP-A-32-.... 2004-09, BRP/MKT3, Technical Presentation

  21. Module CombinationsStandard Gripper • GPC-E guide unit with GSP standard gripper Front mounting GPC-12-.. GPC-16-... GPC-20-... GPC-25-... GPC-32-... GSP-P-08-.... CK1-LI-26 R 412 000 761 GSP-P-10-.... CK1-LI-27 R 412 000 762 CK1-LI-28 R 412 000 763 GSP-P-16-.... CK1-LI-29 R 412 000 770 CK1-LI-30 R 412 000 765 GSP-P-20-.... CK1-LI-31 R 412 000 766 CK1-LI-32 R 412 000 767 GSP-P-25-.... CK1-LI-33 R 412 000 768 CK1-LI-33 R 412 000 769 GSP-R-10-.... GSP-A-10-.... CK1-LI-27 R 412 000 762 CK1-LI-28 R 412 000 763 GSP-R-16-.... GSP-A-16-.... CK1-LI-29 R 412 000 770 CK1-LI-30 R 412 000 765 GSP-R-25-.... GSP-A-25-.... CK1-LI-33 R 412 000 768 CK1-LI-33 R 412 000 769 GSP-R-32-.... GSP-A-32-.... CK1-LI-36 R 412 000 771 CK1-LI-37 R 412 000 772 2004-09, BRP/MKT3, Technical Presentation

  22. Module CombinationsDrive Modules • RCM rotary module with MSC compact mini slide Front mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... RCM-06-... ISO EN 4762 M3x20 RCM-08-... ISO EN 4762 M4x20 RCM-12-... ISO EN 4762 M5x30 RCM-16-... ISO EN 4762 M5x35 ISO EN 4762 M5x35 RCM-20-... ISO EN 4762 M6x40 RCM-25-... ISO EN 4762 M6x45 Matching centering elements for precise assembly included in MSC and/or RSCM scope of delivery 2004-09, BRP/MKT3, Technical Presentation

  23. Module CombinationsDrive Modules • MSC compact mini slide with MSC compact mini slide Front mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... MSC-08-.. ISO EN 4762 M4x18 MSC-12-.. ISO EN 4762 M5x20 MSC-16-.. ISO EN 4762 M5x30 MSC-20-.. ISO EN 4762 M6x35 MSC-25-.. Slide mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... MSC-08-.. ISO EN 4762 M4x16 MSC-12-.. ISO EN 4762 M5x20 MSC-16-.. ISO EN 4762 M5x30 MSC-20-.. ISO EN 4762 M6x35 MSC-25-.. Matching centering elements for precise assembly included in the MSC scope of delivery. 2004-09, BRP/MKT3, Technical Presentation

  24. Module CombinationsDrive Modules • ZSC compact mini slide for Z-movement with MSC compact mini slide Front mounting and slide mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... ZSC-06-.. CK1-LI-12 R 412 004 641 ZSC-10-.. CK1-LI-13 R 412 004 665 ZSC-16-.. CK1-LI-14 R 412 004 661 CK1-LI-14 R 412 004 661 ZSC-20-.. CK1-LI-15 R 412 004 662 ZSC-25-.. CK1-LI-16 R 412 004 663 2004-09, BRP/MKT3, Technical Presentation

  25. Module CombinationsDrive Modules • GPC-E guide unit with MSC compact mini slide Front mounting and slide mounting MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-... GPC-12-.. CK1-LI-13 R 412 004 665 GPC-16-.. CK1-LI-14 R 412 004 661 CK1-LI-14 R 412 004 661 GPC-20-.. CK1-LI-15 R 412 004 662 GPC-25-.. CK1-LI-16 R 412 004 663 2004-09, BRP/MKT3, Technical Presentation

  26. Module CombinationsDrive Modules • GPC-E guide unit with GPC-E guide unit Front mounting GPC-12-.. GPC-16-... GPC-20-... GPC-25-... GPC-32-... GPC-12-.... ISO EN 4762 M5x15 GPC-16-.... ISO EN 4762 M5x18 GPC-20-.... ISO EN 4762 M6x20 GPC-25-.... ISO EN 4762 M6x20 GPC-32-.... Centering pins 4 m x 6 x 8 for precise mounting are not included in the GPC scope of delivery. 2004-09, BRP/MKT3, Technical Presentation

  27. Module CombinationsDrive Modules • MSC compact mini slide with GPC-ST guide slide Slide mounting GPC-ST-12-.. GPC-ST-20-... MSC-08-.. CK2-LI-01 R 412 004 687 MSC-12-.. CK2-LI-02 R 412 004 688 CK2-LI-02 R 412 004 688 MSC-16-.. CK2-LI-03 R 412 004 689 MSC-20-.. MSC-25-.. 2004-09, BRP/MKT3, Technical Presentation

  28. Module CombinationsDrive Modules • GPC-E guide unit with GPC-ST guide slide Slide mounting GPC-ST-12-.. GPC-ST-20-... GPC-12-.... CK1-LI-13 R 412 004 665 CK1-LI-13 R 412 004 665 GPC-16-.... CK1-LI-14 R 412 004 661 CK1-LI-14 R 412 004 661 GPC-20-.... GPC-25-.... GPC-32-.... 2004-09, BRP/MKT3, Technical Presentation

  29. Module CombinationsDrive Modules • ZSC compact mini slide for Z-movement with GSU slide unit Slide mounting GSU-16-.. GSU-25-... ZSC-06-.. ZSC-10-.. ZSC-16-.. CK1-LI-14 R 412 004 661 ZSC-20-.. CK1-LI-15 R 412 004 662 ZSC-25-.. CK1-LI-16 R 412 004 663 2004-09, BRP/MKT3, Technical Presentation

  30. Module CombinationsDrive Modules • GPC-E guide unit with GSU slide unit Slide mounting GSU-16-.. GSU-25-... GPC-12-.. GPC-16-.. CK1-LI-14 R 412 004 661 GPC-20-.. CK1-LI-15 R 412 004 662 GPC-25-.. CK1-LI-16 R 412 004 663 2004-09, BRP/MKT3, Technical Presentation

  31. Module CombinationsDrive Modules • MSC compact mini slide with GSU slide unit Slide mounting GSU-16-.. GSU-25-... MSC-08-.. MSC-12-.. ISO EN 4762 M5x20 MSC-16-.. ISO EN 4762 M5x30 MSC-20-.. ISO EN 4762 M6x35 MSC-25-.. ISO EN 4762 M6x40 Matching centering elements for precise assembly are included in the MSC scope of delivery 2004-09, BRP/MKT3, Technical Presentation

  32. Module CombinationsDrive Modules • MSC compact mini slide with RMC-HE RexMover Slide mounting 277-7-16-.. 277-7-25-... 277-7-32-... MSC-08-.. CK2-LI-01 R 412 004 687 CK2-LI-01 R 412 004 687 MSC-12-.. CK2-LI-02 R 412 004 688 CK2-LI-02 R 412 004 688 MSC-16-.. CK2-LI-03 R 412 004 689 CK2-LI-03 R 412 004 689 MSC-20-.. CK2-LI-04 R 412 004 690 MSC-25-.. CK2-LI-05 R 412 004 691 2004-09, BRP/MKT3, Technical Presentation

  33. Module CombinationsDrive Modules • GPC-E guide unit with RMC-HE RexMover Slide mounting 277-7-16-.. 277-7-25-... 277-7-32-... GPC-12-.. CK1-LI-13 R 412 004 665 CK1-LI-13 R 412 004 665 GPC-16-.. CK1-LI-14 R 412 004 661 CK1-LI-14 R 412 004 661 GPC-20-.. CK1-LI-15 R 412 004 662 GPC-25-.. CK1-LI-16 R 412 004 663 2004-09, BRP/MKT3, Technical Presentation

  34. Module CombinationsDrive Modules • MSC mini slide with CKK-.../CKR-... compact module Table mounting CKK-12-90-.. CKK-15-110-... CKK-20-145-... MSC-08-.. CK2-LI-01 R 412 004 687 CK2-LI-01 R 412 004 687 MSC-12-.. CK2-LI-02 R 412 004 688 CK2-LI-02 R 412 004 688 MSC-16-.. CK2-LI-03 R 412 004 689 CK2-LI-03 R 412 004 689 MSC-20-.. CK2-LI-04 R 412 004 690 MSC-25-.. CK2-LI-05 R 412 004 691 2004-09, BRP/MKT3, Technical Presentation

  35. Rexroth adapter kit (e.g. CK1-RO-80; R 412 000 192) - Mounting plate aluminum, anodized - Mounting screws steel, galvanized - Centering elements steel Mounting kit for profile grooveassembly (e.g. CK2-LI-01 R 412 004 687) - Sliding blocks steel, hardened - Standard screws steel, galvanized - Centering elements steel Materials Used 2004-09, BRP/MKT3, Technical Presentation

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