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PMMAI SEMINAR HYDERABAD

Explore modern control solutions at the PMMAI Tecknow Edge Event on June 7, 2014, hosted by MIFA Systems Pvt. Ltd. Learn about controllers, automation solutions, KePlast products, and more!

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PMMAI SEMINAR HYDERABAD

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  1. PMMAI SEMINAR HYDERABAD MIFA SYSTEMS PVT. LTD. WELCOMES YOU ALL Modern Controls – AbhayUpadhye au@mifasystems.com PMMAI – Tecknow Edge - 7th June 2014

  2. Making Life Easy Through Modern Controls... MIFASYSTEMS PVT. Ltd. Your reliable partner for Automation Solutions PMMAI – Tecknow Edge - 7th June 2014

  3. What is a controller? • They are modern days interpreters between Man and Machines….. • What you expect from a good controller? • The truth is ……….Every thing under the sun • The new breed of smart controller….. It can control, it can communicate, it can • give facts & figures, it can give E-Mail or SMS, it can give warnings….. • You want it to do everything with it now………Right?!!!!....... PMMAI – Tecknow Edge - 7th June 2014

  4. Making Life Easy Through Modern Controls MIFA SYSTEMS • Is your life difficult through wrong / existing out dated Control Selection? • Make Life Easier with right controls – Modern Controls Ask the Correct Control for better Tomorrow PMMAI – Tecknow Edge - 7th June 2014

  5. Making Life Easy Through Modern Controls “Control” Taking a decision. Which enhances your productivity and profitability… • Define the need of system. • Check the best possible solutions • Right implementation PMMAI – Tecknow Edge - 7th June 2014

  6. What one should look for in better control solutions? • Safety..(Always Top most priority) • Should be user friendly even for complex controls • Should be Versatile to do better Multi Tasking • The Quick UP - time through remote maintenance • Alarm for Preventive Maintenance • Improving the Machine Life through Artificial Intelligence • Keeping history of control changes etc… • To Get • Good Quality & Consistent Production • & • Best Returns PMMAI – Tecknow Edge - 7th June 2014

  7. KePlast The optimized automation solution for injection molding machines PMMAI – Tecknow Edge - 7th June 2014

  8. Optimized economy solution for standard machines Flexible all-rounder with high comfort user interface Power-pack with top performance and flexibility • Cost optimized for standard hydraulic injection machines • European quality • Extreme compact single borad controller • Hostcomputer via Ethernet • CAN for Servo Systems • 7“, 8“ & 10“ Non Touch DIsp • For hydraulic, hybride, and full electric machines • Seamless integration of KeDrive servos • High comfort touch-screen operation • Extensive production quality package • 10“, 12“ & 15“ Touch Displays • Modular, dezentralized I/O configuration for large machines • Multi-component application • 12“ & 15“ Touch Display KePlast – Product range KePlast i2000 KePlast i1000 / i1000 ECO KePlast i2000 KePlast i5000 PMMAI – Tecknow Edge - 7th June 2014

  9. KePlast Easy Mould PMMAI – Tecknow Edge - 7th June 2014

  10. The solution: KePlast EasyMold No expert know-how needed • less training • everyone in staff can do • Better setup quality • always valid, reproducible parameters of uniform quality • Time saving • get production parameters on fastest track • automatic detect of plasticise stroke • Just answer simple questions, give yes or no and finish... • The product is ready in final form KePlast EasyMold – Mold setup assistent The problem: • setup a new mold is complex and time consuming • needs expert know-how … everyone can setup a new mold PMMAI – Tecknow Edge - 7th June 2014

  11. KePlast EasyNet 2.0 PMMAI – Tecknow Edge - 7th June 2014

  12. KePlast EasyNet – Factory Floor Plan Production status at a glance • Realistic floor plan with machine pictures • Grafical editor for production hall • Management of multiple factory halls • Machine status overview • Notification on pending alarms • See the machine operation mode • Production counter … see what is happening in your plant PMMAI – Tecknow Edge - 7th June 2014

  13. KePlast EasyNet – Remote Machine Screens Full access to machine screens • All machine screens • Different Screen on Machine and Remote. • Easy to operate – less training • Limitation in access – no movement • Monitor machine history • Check reason for machine stand still • Infolog – Monitor user activities … have a detailled look in the machine PMMAI – Tecknow Edge - 7th June 2014

  14. KePlast EasyNet – Data Manager Centralized management of machine data • Save mold data after process changes • Transfer from one machine to another easily • Improve quality documentation • Data management • Upload / Download mold data • SPC – upload process quality data • Save data on host PC or server ... more convenience and data security PMMAI – Tecknow Edge - 7th June 2014

  15. KePlast EasyNet – Quality Data Monitor Effective monitoring of quality parameters • Convenient grafical view of each shot • Out of range detection and cursor function • Free selection and naming of parameters • Monitor and optimize process quality • Historical storage in databank on host PC • Export of all parameters for offline analyzis • Offline analyzis via Excel by CSV format ... a graphic is worth a 1000 values PMMAI – Tecknow Edge - 7th June 2014

  16. KePlast EasyNet – Productivity Monitor Productivity of your machines at a glance • Timeline overview of production and standstill • Intuitive comparison of machine productivity • Clear overview by bar graphs • Monitor and optimize productivity • Historical storage in databank on host PC • Export of productivity data for offline analysis • Offline analysis via Excel by CSV format ... optimize your productivity PMMAI – Tecknow Edge - 7th June 2014

  17. KePlast EasyNet – Heatup Management Optimized production startup management • Machine heatup controlled by EasyNet • Cost reduction by balanced energy consumption by peak power limitation • Machines ready for production by week timer • Energy graph collecting the heating power consumption of the plant ... reduce your energy costs PMMAI – Tecknow Edge - 7th June 2014

  18. KePlast EasyNet.Mobile – SmartPhone Solution for Smartphone • Smartphone connected via WiFi to EasyNet • Plant and machine information in your hand • Smartphone independend by explorer • See what you need • Plant manager: Productivity overview • Service technician: Events for service and production change • Get informed via E-Mail EasyNet Webserver Plant Wifi Router ... always be informed PMMAI – Tecknow Edge - 7th June 2014

  19. KePlast T.I.G – High End Factory Host System Plant Overlapping Monitoring • Keep more plants under control • Summary of worldwide production • T.I.G. Modules • Monitoring Assistant – Display machine productivity • Planning Assistant – Grafical planning board • Quality Assistant – Display trends and reject rates • Setup Assistant – Up- and download setting data • Maintenance Assistant – Schedule maintenance work … production planning at highest level PMMAI – Tecknow Edge - 7th June 2014

  20. Production Data on Controller PMMAI – Tecknow Edge - 7th June 2014

  21. Energy Report PMMAI – Tecknow Edge - 7th June 2014

  22. Energy Mask PMMAI – Tecknow Edge - 7th June 2014

  23. KePlast ServiceNet Worldwide Remote Service PMMAI – Tecknow Edge - 7th June 2014

  24. Remote HMI 3G com 3G com Audio / Video communication Online chatScreen transfer Service history server KePlast ServiceNet – In Seconds at the Machine ServiceCenter PMMAI – Tecknow Edge - 7th June 2014

  25. follow parameter changes on HMI screens Online chat Audio communication Video communication Additional service documents, drawings, ... iPhone Android Pictures or videos from webcam KePlast ServiceNet – Smartphone client PMMAI – Tecknow Edge - 7th June 2014

  26. KePlast – your benefits • Tailor made control solutions optimized for injection molding machines • best price-performance ratio by IMM specific hardware design • easy customizing to your request • Scalable hardware is running one software • from economy to highest end • for hydraulic, hybrid and full electric machines • Best injection process technology – easy to use • innovative KePlast software assistents for mold setup and software build • Professional partner in engineering and support • turn-key solutions or flexible customizing supported by state-of-the-art tools • best competence from consulting to after sales service • more than 20 years of experience in injection molding controls PMMAI – Tecknow Edge - 7th June 2014

  27. Your reliable partner in Automation MIFA SYSTEMS PVT. LTD. Complete Extrusion Monitoring system The right solution for your plant PMMAI – Tecknow Edge - 7th June 2014

  28. PMMAI – Tecknow Edge - 7th June 2014

  29. Drive Settings PMMAI – Tecknow Edge - 7th June 2014

  30. Barrel Zones PMMAI – Tecknow Edge - 7th June 2014

  31. Normal PID Controllers Various Sizes Multi Channel Controller PMMAI – Tecknow Edge - 7th June 2014

  32. AC Drives Very useful tool for energy saving and protection of motor and mechanics. PMMAI – Tecknow Edge - 7th June 2014

  33. PLC’s & HMI Various PLC & HMI are available as per requirements and Budgets. PMMAI – Tecknow Edge - 7th June 2014

  34. BIG THANK YOU TO YOU ALL FOR YOUR PATIENCE & TIME MIFA TEAM PMMAI – Tecknow Edge - 7th June 2014

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