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Raw Materials Extraction. waste. 1. Premanufacture. energy. Material manufacture. Component Manufacture. Material processing. Module Assembly. raw material. 2. Product/Process Manufacture. waste. Product Processing/assembly. energy. waste. Transport. 3. Product Delivery.
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Raw Materials Extraction waste 1. Premanufacture energy Material manufacture Component Manufacture Material processing Module Assembly raw material 2. Product/Process Manufacture waste Product Processing/assembly energy waste Transport 3. Product Delivery energy waste 4. Use Use energy 5. Recycle/Reuse/ Dispose Recycle/ Reuse Disposal energy
Life cycle Assessment (LCA) • purpose is to give quantitative and qualitative information to identify and prioritize impacts of product/process • Range from very detailed over all life stages to specific part of product life • Four major steps: • Scope system • Life cycle Inventory • Life cycle impact assessment (LCIA) • Improvement Analysis
1. Scope/Boundary Definition • identify product/process/service • chose functional unit • set temporal/spatial boundaries • system boundaries • narrow boundaries less data collected/analysis required, may miss important impact • wide boundaries more accurate but may be impractical
Example of system boundary Meth-tert-butyl ether (MTBE) – oxygenate replaced lead in gasoline Compare lead LC to MTBE narrow boundary petroleum extraction lead emissions to atmosphere refining distribution use Pb LC petroleum extraction no lead refining distribution use MTBE LC wider boundary MTBE leaks into water carcinogen
Boundaries cont’d • general rule of thumb is common sense and include any part of LC that accounts for 1-3% of energy use, raw material, wastes or emissions
b) Functional Unit • per kg, m3, energy unit etc… • determines equivalence between options e.g. paper vs. plastic bags • not appropriate to use “number of bags used” as it doesn’t reflect volume/mass bags can hold (e.g. kg) • account for different product lifetimes e.g. plastic bag vs. cloth sack cloth option may have lower volume but longer lifetime
2. Life Cycle Inventory (LCI) • material and energy inputs/outputs quantified • Major categories of inputs/outputs Energy requirements (e.g. MJ/kg) Feedstock energy (MJ) Nonfuel raw material use (mass) Atmospheric emissions (mass) Wastewater emissions (mass) Solid Waste (mass)
Co-products • if process produces multiple products may have to “allocate” wastes/energy use • usually allocate based on mass but if co-product is a by-product (i.e. wouldn’t be produced unless product was produced) then may weight allocation
Recycled • allocation of input and outputs may be weighted if the product is made from recycled material (i.e. do include energy that went into original products?) e.g. Fleece jackets are made of polyethylene tetraphthalate which is from recycled plastics
Quality of Data • direct measurements or engineering estimates • Data Aggregation • Merging of data and scale of analysis • some impacts are global (greenhouse gas emissions) and some regional (wastewater emissions to water body)
3. LCIA • In this step combine overall quantities of wastes, and raw materials/energy requirements with impacts on the environment • Purpose is to convert inventory data into an estimate of environmental impact • Made up of two steps: • classification • characterization
i. Classification • inputs/outputs are put into relevant environmental impact category, examples of categories below: IMPACT EXAMPLES OF TYPES OF INPUT/OUTPUT Global Warming Potential (GWP) CO2,H4,N2O, CFCS etc… Ozone Deleting chlorofluorocarbons (CFCs) Human Carcinogens benzene Acidification NOx, SOx Aquatic Toxicity pesticides Terrestrial Toxicity PCBs Habitat Deterioration Dams Eutrophication ammonia Depletion of Non-renewable Energy
Atmospheric Lifetimes (Years) Gas Atmospheric Lifetime GWPa Carbon dioxide (CO2) 50-200 1 Methane (CH4)b 12±3 21 Nitrous oxide (N2O) 120 310 HFC-23 264 11,700 HFC-32 5.6 650 HFC-125 32.6 2,800 HFC-134a 14.6 1,300 HFC-143a 48.3 3,800 HFC-152a 1.5 140 HFC-227ea 36.5 2,900 HFC-236fa 209 6,300 HFC-4310mee 17.1 1,300 CF4 50,000 6,500 C2F6 10,000 9,200 C4F10 2,600 7,000 C6F14 3,200 7,400 SF6 3,200 23,900 GWP Factors (100 yr)
ii. Characterization • Quantification of impacts for each inventory item integrates environmental impact with potential (potency) to cause harm • Use potency factors weighting factors potency factor * inventory value = impact score e.g. GWP of CO2 = 1, for CH4 = 21 (100 yr value). So if process produces 20 tonnes/kg of product of CO2 and CH4 of 2 tonnes/kg CO2 20 tonnes/kg product CH4 42 tonnes/kg product for total of 62 tonnes/kg
ii. Characterization cont’d • potency factors must take into account temporal and spatial factors Impact Spatial Scale Temporal Scale global warming global 10-100s yrs e.g. CH4 has 20 yr GWP 62 ozone deplete global 10s yrs smog regional/local hours-days Acid Rain regional/continental yrs Aquatic Toxic regional yrs Terrestrial Tox local hours-years Habitat Dest. regional/local yrs-10s yrs Eutrophication regional/local yrs
ii. Characterization cont’d • Potency factors and weighting factors may vary according to the method used to determine them (not for GWP as this is universal) • Methods may be based on different criteria: • different environmental regulations • relative risk • different end points
4. Valuation • This step involves putting a “value” on the results of step 3: • emissions could be weighted based on legal limits and aggregation of contaminant in each medium (air, water, soil) OR • combine the “characterization” step and valuation to get a single weighting factor OR • combine the “characterization” step and valuation based on flows of emissions/resources relative to the ability of the environment to absorb waste or provide resources • This step is VERY subjective and often a LCA will be stopped at Step 3
Limits to LCA • time • uncertainty in inventory • uncertainty in potency factors • temporal/spatial aggregation of data (i.e. how do we combine data from different locations or seasons?) • Valuation step is subjective