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Slovenska iskustva u korištenju EU fondova u području plastike in gume Janez Navodnik Slovenian Plasttechnics cluster. Povezovanje v mednarodne TRI konzorcije Industrijske raziskave Prenos znanja. Rast samo z inovacijami. “Dobil sem nagrado za inovacijo, zdaj bomo delali drugače!”.
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Slovenska iskustva u korištenju EU fondova u području plastike in gume Janez Navodnik Slovenian Plasttechnics cluster
Povezovanje v mednarodne TRI konzorcije • Industrijske raziskave • Prenos znanja
Rast samo z inovacijami “Dobil sem nagrado za inovacijo, zdaj bomo delali drugače!”
Najširše zajemanje inovacij Inovativnost je morda edini lomilec krize.
Most important EU projects GP is currently involved in four EU projects from the field of biopolymers.As first in the world we have produced some wooden products (loudspeaker) with the technology of injection molding of plastics.
Global production capacity of bioplastics – dynamic growth Biopolymers (CORNET: Biobased-Packing) Biodegradable materials of polylactic acid (PLA) for packaging • Objectives: • the development of uniform standards, adapted for concrete application • the processing possibilities of biodegradable materials • the development of novel packaging solutions from these materials
Biopolymers (CORNET: Biobased-Packing) Prepustnost O2 in H2O za najbolj pogoste plastične materiale na trgu 10
Biopolymers (CORNET: Biobased-Packing) Vse vrste bioembalaže za živila PRI PROJEKTU SO SODELOVALI:GIZ GROZD PLASTTEHNIKATECOSTEHNOLOŠKI CENTER POLIEKO Lajovic Tuba embalaža d.o.o.Pepi Plast d.o.o.Matic Embalaža d.o.o.TIK Kobarid d.o.o. Kovinoplastika Bevc s.p. Golplast d.o.o.Feroplast Sabotin Franc s.p. 11
Biopolymers (CORNET: Biobased-Packing) Mixtures of biopolymers and testing of biopolymers • COMPOUNDING • compoundingandaddingdifferentpolymersandadditives on semi-industrial compounder with three gravimetric feeders, volumetric feeder, vacuum pump, gear pump etc. • to improve mechanical properties, especially impact strength, thermal properties and barrier properties • montmorillonit, CNT, impact modifiers and n-AG for bactericide • 32 different compounds 12
Biopolymers (CORNET: Biobased-Packing) Injection moulding simulation of PLA cup (Tecos) 13
Biopolymers (CORNET: Biobased-Packing) Production of PLA tubes (LAJOVIC TUBA EMBALAŽA d.o.o.) 14
Barrier polymers (FP7, Wheylayer) WHEY PROTEIN-COATED PLASTIC FILMS TO REPLACE EXPENSIVE POLYMERS AND INCREASE RECYCLABILITY - WHEYLAYER Projekt Wheylayer (proteinska barierna plastika) uvaja uporabo ostankov sirarske proizvodnje (sirotka) za barierne sloje v embalaži. Struktura embalaže za hrano: v sloju C je EVOH nadomeščen s proteinsko plastiko 15
Barrier polymers (FP7, Wheylayer) - Za embalažo se letno porabi 200 mio ton plastike, letna rast znaša 5 %. - 13 mio ton embalaže se proizvede v Nemčiji, od tega je 40 % PE in PP z bariernimi sloji PVDC in EVOH. - Industrija rokovanja z odpadki v Nemčiji ima letni promet 50 milijard EUR. Embalaža iz hrane, ki nudi barierno zaščito pred kisikom, dolgo življenjsko dobo izdelka in ima kratek življenjski ciklus! Sirotka je stranski produkt pri proizvodnji sira, na leto je v EU nastane 50 mio ton, od tega se je 30 % zavrže. 16
FP6: BIOCOMP Development of materials and products from composite: natural fibers/biomatrix (lignin, PLA, PHP, starch, furane) Injection moulded cylinder in different colours
FP6: Pro4Plast New closed loop development guidance system for complex injection moulded plastic parts and mouldsapplicable by SME • Objective of Pro4Plast: • to enable European plastic injection moulding and tooling SMEs to produce complex, highly functional parts from special polymers at low costs with short time-to-market • to sustain European SME competitiveness against challenges from low cost countries outside Europe.
FP7: BIOSTRUCT COMPLEX SEMI-FINISHED STRUCTURAL PARTS FROM IMPROVED THERMOPLASTIC BIO-COMPOSITES – IMPROVED WOOD PLASTIC COMPOSITES - BIOSTRUCT
Problems: Lost food: > 2% 16% 50% ? Unproper packaging (D): 2% 16% >50% ? Solution: inteligent packaging (active, safe, light/cheap, informative, HT) CORNET: Active and intelligent packaging The most important function of packaging is protection. In the countries in development already by storage and transport 30-50 % of food is damaged. In West Europe this value is appr. 1-2 %.
Active packaging: (nano)absorbers: O2, ethylene, CO2, NH3, H2S, smell, H2O, ethanol emitors: CO2, aroma, ethanol, sorbate, benzoate, enzyme inhibitor, smoke (smoke dried meat) (nano) biocides: fotoactive TiO2, zeolith/Ag fotofilter: chlorophill, riboflavin, UV filter selfheating/cooling sensors CORNET: Active and intelligent packaging
Packaging: 0,5% 2% 6% of price MAP: 6,8 md units (D), CAE models, meat >50%, growth (D): 6%, 12%,30% Price: + 0,1 €/unit Waste: 8 % 4 % CORNET: Active and intelligent packaging 90 % of food: supermarkets(cooling, small units, all seasons)
FP7: Passive house • Nanotechnologies are bringing great savings of energy also in construction sector: • vacuum insulations, • phase/change materials (PCM), • adsorptive and reflectivematerials