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Hand Processing. Films were immersed in tanks containing processing chemicals for a period of timeThe chemicals had to be mixed and stirred by handThe total time was about an hour from developer to dryingOccasionally, a film was read right out of the developerThus the term wet read. Automatic Processing.
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1. Processing The Latent Image DMI 50B
Kyle Thornton
3. Automatic Processing The first automatic processor still immersed film in tanks
Films were hung, and a conveyor did the rest of the work
It could process about 120 films/hour
Total time was about 40 minutes
Eventually, the roller transport system was invented
This is what is used today in automatic processors
4. Automated Processing 1940s Style
5. Early Automatic Processor
6. Advantages Of Automatic Processing Saves time and manpower
Processing time is reduced to 90 seconds
The variability in results caused by hand-dunking is eliminated
Radiographs are available in minutes
There is no variance in temperature
Allows standardization of techniques
Overall, efficiency is improved
7. Converting the Latent Image to a Manifest Image Step I
Formation of the latent image by exposing the silver-halide grains to x-radiation
Step II
Development of only the exposed grains by reducing agents
Step III
Removal of the unexposed grains and making the image permanent by fixing
8. Latent Image Formation
9. The Sequence Of Processing Steps Wetting
Loosens the emulsion to allow penetration of developing chemicals
Development
The stage in which the latent image is converted to a manifest image
Stop Bath
An acid solution to stop the development process
10. The Sequence Of Processing Steps Fixing
Removes any silver halide crystals that were not exposed to radiation or light
Washing
Removes any chemicals not rinsed off in the previous steps
Drying
Removes any water, prepares the film for handling, storage, and viewing
11. Wetting Solution Water
This is the solvent for all processing chemicals
A solvent is what solids and powders are mixed into
In automatic processing, this step is combined with development
12. Development The developer solution is a reducing agent
It reduces the silver ions of exposed crystals to metallic silver
The main development agent is hydroquinone
Produces black tones slowly
The other developing agent phenidone
Rapidly produces shades of gray
13. Developer Chemicals and Their Functions
14. Safety Developer chemicals are caustic and can cause chemical burns
It will stain fabric permanently
If chemicals are splashed on skin, or in eyes, rinse immediately, and seek treatment
Protective eyewear, and aprons should be worn if mixing chemicals
15. Fixing The stop bath is combined with fixing in the automatic processor
Fixing stops the developing process and makes the manifest image permanent
The activator that neutralizes any residual developer is acetic acid
The other fixing agents remove any unexposed or undeveloped silver-halide crystals
16. Fixing Agents And Their Purpose
17. Hypo Retention Occurs when fixing solution (thiosulfate or hypo) is not rinsed sufficiently
This will cause a processed film to discolor over time
This is caused by oxidation of the fixing agent
The result is a discolored film of poor quality
This means that the wash cycle is not working properly
18. Washing The agent in the washing cycle is water
The film is rinsed to remove any chemical residue
Water is continuously cycled through the wash tank to ensure that it remains clean
Poor washing can result in hypo retention or other chemical artifacts
19. Drying The final step of the processing cycle
Hot air is blown over the film to dry it
The dryer stage works independently of the processing stages
20. Processor Anatomy Transport System
Temperature Control System
Circulation System
Replenishment System
Dryer System
Electrical System
21. Processor Anatomy
22. Transport System A series of rollers moving in precision convey the film through each stage of development at precise intervals
Begins at the feed tray
A microswitch is placed here that detects the size film and controls replenishment
The transport system consists of three subsystems
23. Subsystems Rollers
1 inch diameter rollers that convey the film through the processor
Transport racks
All of the rollers are positioned on a rack assembly
At each bend there is a curved metal lip called a guideshoe to properly position the film for turning
Drive subsystem
Supplied by a motor
Drives the rollers and a series of gears, belts, and pulleys
24. Temperature Control System Temperature, time, and chemical concentration control development
Optimum temperature is app. 95 degrees F
The temperature is monitored by a thermostat
This controls a heating element in the developer tank
25. Circulation System Continuously agitates the processing chemicals ensuring that they are properly mixed
Water is continuously circulated through the processor
26. Replenishment System Monitors film activity and replenishes the solutions as needed
This prevents oxidation of the solutions in the processor
A microswitch at the feeding tray monitors film size and regulates appropriate replenishment
27. Dryer System A blower sucks in room air and blows it across a heating element in order to dry film
This also serves as exhaust for the automatic processor
28. Electrical System Supplies power to the processor
Each electrical component of the processor has its own wiring and fuses
29. Rapid Processing Reduces processing time to about 30 seconds
The chemicals are more concentrated
Fixer and developer temperatures are higher
Rapid processing is very useful in surgery, and emergency where time is valuable
30. Extended Processing Used in mammography
Allows for lower patient dose
Film is in the developer longer
Processing time is about 3 minutes
Contrast is improved
31. Daylight processing A processor is still used
The means of loading cassettes and putting films is different
The daylight system allows automatic loading of cassettes for use
Also automatically unloads them into the processor
Eliminates time in the darkroom