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Future Mill Series - High Performance Milling Tools for Versatile Machining

The Future Mill Series offers a range of high performance milling tools for versatile machining operations. With features like innovative inserts, vibration resistance, and high clearance angles, these tools provide exceptional cutting performance. Suitable for face milling, square shouldering, and more, the Future Mill Series is perfect for aluminum, steel, cast iron, and stainless steel.

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Future Mill Series - High Performance Milling Tools for Versatile Machining

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  1. Future Mill INDEX 1. Future mill series • FMR • FMA • FMP 2. Future mill series Aluminum body Ver. 00 _ TE TEAM 2013. 03

  2. FMA FMP Al Body Al Body New indexableFuture Mill Series • Futures Mill Series FMR ◈ Face milling ◈ Approach angle 45˚ ◈ Available I/S :SEXT0903,14M4 .. :SEET0903,14M4 .. :SEEW0903,14M4 .. ◈ Multi purpose milling ◈ Round type I/S ◈ Available I/S :RDKT :RDHW ◈ Square shouldering ◈ Approach angle 90˚ ◈ Available I/S :SDXT09M4,1305 :SDET09M4..-MA SDET1305..-MA

  3. FMRfor multi purpose machining • Features of FMR

  4. 1 2 8 0.02 3 7 4 6 0.02 5 FMRfor multi purpose machining • Mounting of insert • Prevent movement or Rotating of insert during operation • Insert movement may cause… - Chipping, abnormal wear on insert. - Poor surface finish of work-piece. • Rotating prevention protuberance - Convex shape at insert seat of cutter - Concave shape at bottom of insert • Tolerance - Better surface finish - Less vibration by highly precise design

  5. α˚ δ ˚ γ ˚ β ˚ FMRfor multi purpose machining • FMR vibration test FMR Vibration Competitor’s Time • Uneven flute spacing prevents vibration at high speed application and provides stable machining

  6. FMRfor multi purpose machining • FMR insert • RDKT ( unground I/S & chip breaker ) • RDHW ( ground I/S)

  7. FMRfor multi purpose machining • Recommended grade & C/B as per workpiece Finish Medium Rough • Available C/B & grade

  8. FMRfor multi purpose machining • FMR performance Full slotting Shouldering Pocketing Ramping Helical ramping Facing Copying Profiling ※OH(Overhang):70mm 450x250mm Air blow HRC 31 ※OH(Overhang):160mm 850x450mm Air blow

  9. FMRfor multi purpose machining • Field test example Doublefeed RDKT1204M0-MM PC3500 S – maker 0.8 1 pieces / corner KORLOY S-maker

  10. FMAfor effective facing operation • Features of FMA • AA 45˚ indexable cutter • High rake angle cutter : Smoother cutting with lower cutting force • General facing, Chamfering FMAS(A) 3000 FMAS(A) 4000 • Available cutter diameter FMAC(A) 3000 FMAC(A) 4000

  11. FMAfor effective facing operation • High feed type FMAC(A) • High feed type : -M (close pitch) -H (extra close pitch)

  12. FMAfor effective facing operation • Features of FMA insert • High clearance angle (20˚) I/S : Sharp cutting edge : Reduce cutting force • Insert designation : SEE(X)T0903AGS(F)N : SEE(X)T14M4AGS(F)N : SEEW0903AGTN : SEEW14M4AGTN • Wiper insert (NEW) : SEEW14M4AGTN-W : Stock management for PC3500, PC6510

  13. FMAfor effective facing operation • Recommended C/B & grade as per workpiece Finish Rough Medium Wiper MF PC3500 MM PC3500 N CN30 P MM PC3500 W PC3500 Steel Stainless steel M MF PC9530 K MF PC6510 W PC6510 Cast iron Al MA H01 Aluminum • Available C/B & grade

  14. FMPfor square shouldering • Features of FMP • AA 90˚ indexable cutter • Shouldering with 4 edges / insert • Slotting, Shouldering FMPS(A) 3000 FMPS(A) 4000 • Available cutter diameter FMPC(A) 3000 FMPC(A) 4000

  15. FMPfor square shouldering • Features of FMP insert • Innovative curve on the cutting edge : Precision 90˚ shouldering possible. : Reduce cutting force • Insert designation : SDXT09M405R, SDXT130508R : SDET09M405R, SDET130508R-MA

  16. Future Mill Seriesaluminum body • Features of FMA-A, FMP-A FMAC(A)-A 1. High speed machining of aluminum 2. Steel, Cast- iron, Stainless steel for general use • Available cutting condition Aluminum vc 3,600m/min fz 0.2mm/t ap 5mm vc 11,800 sfm fz 0.008 ipt ap 0.2 inch Steel & Cast iron FMPC(A)-A vc 300m/min fz 0.2mm/t ap 2mm vc 1,000 sfm fz 0.008 ipt ap 0.12 inch • Available cutter diameter

  17. Future Mill Seriesaluminum body • Features of FMA-A, FMP-A • Aluminum alloy body - 1/2 weight of steel body - Excellent high speed cutting - Easy handling Locator Chip cover Locator • Locator clamping system Strong clamping of FMA/FMP- A locator - Acute angle of pocket for locator - Ideal design for stable mounting

  18. Future Mill Seriesaluminum body • Aluminum body coolant system • Coolant bolt • Coolant cover Ø 63 ~ 160 mm Ø 200 ~ 315 mm Ø 2 1/2 ~ 6 3/8 inch Ø 8 ~ 12 1/2 inch Note : ‘Through coolant type arbor’ should be used

  19. Future Mill Seriesaluminum body • Recommended C/B & grade as per workpiece Finish Medium Rough MF PC3500 P MM PC3545 MM PC3500 Steel Stainless steel M MF PC9530 MM PC9530 K MF PC6510 MF PC6510 MF PC6510 Cast iron Al MA H01 PD2000 Aluminum • Available C/B & grade

  20. Future Mill Seriesaluminum body Features of FMP-AA, FMA-AA FMAC(A)-AA FMPC(A)-AA ◈ Square shouldering ◈ Approach angle 90˚ ◈ Available I/S : SDET09M402-MA : SDET130504-MA : SDXT09M405-MA : SDXT130508-MA (Grade : H01,PD2000) ◈ Face milling ◈ Approach angle 45˚ ◈ Available I/S : SEET0903AGFN-MA : SEET14M4AGFN-MA (Grade : H01,PD2000) Note1 : Aluminum cutting use only (aluminum cutter for aluminum cutting) Note2 : ‘FMP-AA & FMA-AA’ are order-made item

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