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Energy, Oil & Gas Industry Meeting SCOR for Energy, Oil & Gas: Project Update Forum for industry benchmarking and best practices. Gary Kilponen Practice Leader, Supply Chain Performance Sunergos LLC Treasurer, Director Supply Chain Council Joe Francis Executive Director
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Energy, Oil & Gas Industry MeetingSCOR for Energy, Oil & Gas: Project UpdateForum for industry benchmarking and best practices Gary Kilponen Practice Leader, Supply Chain Performance Sunergos LLC Treasurer, Director Supply Chain Council Joe Francis Executive Director Supply Chain Council
Agenda • Why are we here? • Supply Chain Council Introduction • SCC Energy, Oil & Gas Industry Group Update • Downstream Supply Chain Analysis • Downstream Overview • Review work to date • Determine Supply Chain Strategies for top 10 supply chains • Upstream Supply Chain Brainstorming • Define Upstream Supply Chains • Prioritize Upstream Supply Chains • Develop Strategies for Supply Chains (time permitting) • Next Steps/Action Plan Oil & Gas Dec 2009
SCC Energy, Oil & Gas Industry Group History Why we chose to create Industry Group? • Energy, Oil & Gas Resources are critical business and personal topics that are on the top of mind • E, O & G Supply Chains are: • Unique (Capital Projects (ETO), Operations (process), EAM) • Have limited benchmark data • Still very focused on Procurement (Source) • Create a Oil and Gas Supply Chain Process Model to enable industry chain benchmarking and best practice implementation What has happened so far? • Energy, Oil and Gas Industry Group formed and kicked off December 2007 • Teams were formed to address process models and benchmarking, but realized a common high level model was required to move forward • The team created a high level Oil & Gas Industry Segment Definition • Teams have been created and developing strategies and metrics for top oil & gas supply chains Oil & Gas Dec 2009
Superior Supply Chain Management (SCM) has Long Been a Source of Competitive Advantage % of Revenue Best-in-class Companies’ Outperform Their Median Competitors with a 50% Cost Advantage Source: PRTM/The Performance Measurement Group Oil & Gas Dec 2009
But SCM is Paramount in Times of Economic Uncertainty • In 2007, US business logistics costs rose to an all time high of $1.4 trillion (10.1% of US nominal Gross Domestic Product ) 3 • Supply-chain generally accounts for between 60% and 90% of all company costs1 • A 2% improvement in process efficiency for supply-chain processes has 3000% - 5000% the impact of a 2% improvement in efficiency for… IT… HR… Finance1… Sales… 1 Exclusive of Financial Services companies2 Source: Hoovers 2006 Financial Data, Supply-Chain Council 2006 SCM Benchmark data on SCM cost for discrete & process industries 3 CSCMP 19th Annual State of the Logistics Industry Focused initiatives in Supply Chain Management can result in 30-35% cost reductions, liberation of working capital, and revenue increases of 3-5%! Oil & Gas Dec 2009
Supply Chain Council: Introduction Oil & Gas Dec 2009
SCC: An independent, non-profit global association • Formed in 1996 to create and evolve a standard industry process reference modelof the supply chain for the benefit of helping companies rapidly and dramatically improve supply chain operations • SCC has established the supply chain world’s most widely accepted framework – the SCOR® process reference model – for evaluating and comparing supply chain activities and their performance • It can be used to describe supply chains that are very simple or very complex using a common set of definitions and enabling a common understanding • It lets companies quickly determine and compare the performance of supply chain and related operations within their company or against other companies • SCC continually advances its tools and educates members about how companies are capitalizing on those tools • With membership open to all interested organizations Oil & Gas Dec 2009
Plan What is SCOR®? Supply Chain Supply Chain Process, arrow indicates material flow direction Process, no material flow Information flow Source Make Deliver Supplier processes Customer processes Customer processes Supplier processes Return Return • SCOR is a supply chain process reference model containing over 200 process elements, 550 metrics, and 500 best practices including risk and environmental management • Organized around the five primary management processes of Plan, Source, Make, Deliver and Return • Developed by the industry for use as an industry open standard - Any interested organization can participate in its continual development 8 Oil & Gas Dec 2009
OIL & GAS WORKING GROUP Oil & Gas Dec 2009
Oil & Gas Challenge: Application of SCOR™ • How to facilitate and accelerate improvementsin Oil & Gas Supply Chains • Completeness: enough reference data to address common Oil & Gas metrics and processes • Benchmark: Provide a neutral metrics framework for broad industry benchmarking of supply chains • Practices: What are industry-specific best practices can be added to the SCOR™ framework • Strategy: Common industry strategies by Oil & Gas supply chain type • Flows: what do material flows look like for Oil & Gas, and how do they relate to metrics Oil & Gas Dec 2009
Working Group Tasks • To Date • Understand Scope and Extent of Oil & Gas Supply Chain • In Process • Identify major supply chain types within business segments • Identify major supply chain strategies • Create base of reference SCORcards for benchmarking • Facilitate industry benchmarking process • Future: • Create base of reference material flows • Create base of reference best practices related to identified supply chains • Educate on and disseminate findings Oil & Gas Dec 2009
Defined The Scope of Energy Oil & Gas • Initial focus on Upstream, Midstream, and Downstream with articulation of some details of the material flow. • Identified Infrastructure Equipment & Maintenance as common area to all three. Oil & Gas Dec 2009
Framework for Benchmarking • Supply Chain Definition • Supply Chain Prioritization • Supply Chain Strategy • Selecting Metrics • Sourcing Data • Creating a Balanced SCORcard™ • Performing Benchmark Oil & Gas Dec 2009
Supply Chain Definition • Supply Chains are the Totality of processes spanning operations from supplier to end-customer, focused on material, work and information flow • We use a tool called the Supply Chain Definition Matrix to define the Supply Chains within an enterprise • The Supply Chain Definition (i/o Matrix) Matrix helps determine the number and size of supply chains • Columns: Customers (Output) • Rows: Products (Input) • The intersection of each column and row – if the goods or services flow to the customer – is a supply chain Oil & Gas Dec 2009
Downstream Supply Chain Definition Using a supply chain identification matrix, created master high-level list of supply chains within Downstream Oil & Gas Dec 2009
Downstream Supply Chain Prioritization Light Prioritization for further assessments Oil & Gas Dec 2009
Supply Chain Strategy • We use a tool called the Supply Chain Strategy Matrix to Identify priority strategic features or attributes of Supply Chains. • Each supply chain strategy is indicated by a collection of ranked features: Oil & Gas Dec 2009
Comparative Ranking • We advocate using a simple ranking system for industry comparison • Each rank corresponds to a specific percentile in industry performance • We do not use averages or other statistical tests • Our key ranks: Oil & Gas Dec 2009
Initial Downstream Strategies RELIABILITY - The performance of the supply chain in delivering: the correct product, to the correct place, at the correct time, in the correct condition and packaging, in the correct quantity, with the correct documentation, to the correct customer. RESPONSIVENESS - The speed at which a supply chain provides products to the customer. AGILITY - The agility of a supply chain in responding to marketplace changes to gain or maintain competitive advantage. COST - The costs associated with operating the supply chain. ASSETS - The effectiveness of an organization in managing assets to support demand satisfaction. This includes the management of all assets: fixed and working capital. • Each unique combination of ratings defines Your Supply Chain Strategy for the channel • Think of the rating as a desired state, NOT where you want to improve the most Oil & Gas Dec 2009
Initial SCORcard Created (Consumer Gasoline) Oil & Gas Dec 2009
Final Benchmarking Phase • Used for choosing target performance • Critical to understand Performance in a particular Demographic • Can be “internal” (competing against other supply chains in same company) • Aligns Strategy, Performance, and Performance Goals *Sample Data Only Oil & Gas Dec 2009
Next Steps: Material Flow Retail, Inc S1, P2 HQ P1, P2, D2, S2 Supplier D1, P1, P4 22 Oil & Gas Dec 2009
Next Steps: Best Practices • Definitions: • Best practice: "A current, structured, proven and repeatable method for making a positive impact on desired operational results." • Current: Must not be emerging and can not be antiquated • Structured: Has clearly stated Goal, Scope, Process, and Procedure • Proven: Success has been demonstrated in a working environment and can be linked to key metrics • Repeatable: The practice has been proven in multiple environments. • Importance • Alternatives to the way you do business • Equalize the competitive landscape Oil & Gas Dec 2009
Upstream Supply Chain Definition Oil & Gas Dec 2009
Upstream Supply Chain Prioritization Oil & Gas Dec 2009
Initial Upstream Strategies RELIABILITY - The performance of the supply chain in delivering: the correct product, to the correct place, at the correct time, in the correct condition and packaging, in the correct quantity, with the correct documentation, to the correct customer. RESPONSIVENESS - The speed at which a supply chain provides products to the customer. AGILITY - The agility of a supply chain in responding to marketplace changes to gain or maintain competitive advantage. COST - The costs associated with operating the supply chain. ASSETS - The effectiveness of an organization in managing assets to support demand satisfaction. This includes the management of all assets: fixed and working capital. • Each unique combination of ratings defines Your Supply Chain Strategy for the channel • Think of the rating as a desired state, NOT where you want to improve the most Oil & Gas Dec 2009
Oils and Gas Industry Group Next Steps • Organize Industry Group into teams to complete benchmarking metrics for top 30 supply chains • Volunteers to facilitate segments • Upstream • Downstream • Midstream • Infrastructure Equipment and Maintenance • Volunteers for steering committee • Develop project charter • Resources • Timeline • Deliverables Oil & Gas Dec 2009
Participation Opportunities and Questions • Supply Chain Council Industry Working Group (IWG): • www.supply-chain.org/node/61 or • www.supply –chain.org/my groups and select the IWG: Energy, Oil & Gas Industry Group • Next Meeting • Join Sub Team: Downstream, Midstream, Upstream, Infrastructure Equipment/Maintenance • Questions? Oil & Gas Dec 2009
Contact Slide Joe Francis Executive Director Supply Chain Council, Inc. jfrancis@supply-chain.org (Project Sponsor) Carolyn Lawrence Strategic Programs Administrator Supply Chain Council, In clawrence@supply-chain.org (Industry Group Program Manager) Energy, Oil and Gas Industry Group Executive Team: Gary Kilponen Practice Leader, Supply Chain Performance Consulting Sunergos LLC gkilponen@sunergosllc.com Oil & Gas Dec 2009