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AEROMAT

Explore AeroMat's advanced installation for hot smoking, cooking, and more. Benefit from top quality, energy efficiency, and hygiene standards. Customizable for various applications. Offers precise temperature control, dynamic air circulation, and reproducible cleaning results.

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AEROMAT

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  1. AEROMAT Combined Hot-Smoking & Cooking Installation

  2. AEROMAT

  3. Functions & processes • Reddening • Drying • Warm and hot-smoking (glowing, friction, steam or liquid smoke) • Cooking / Boiling • Hot-air curing • Cooling (showering) • Baking Flexible solutionfor different functions

  4. Applications • Cooked and smoked sausage, i.e. fine and coarse cooked sausage, Wiener, Bratwurst • Cooked sausage and ham • Fish • Pet Food • Fruit & vegetables • Cheese Flexible solutionfor different applications

  5. Basic data • Temperature range The temperature can be set from 10°C to ambient temperature to a maximum of 95°C • Relative humidity Depending on the chamber temperature set and type of humidification, relative humidity can be adjusted between 65 % and 98 % at process temperatures of over 40 °C • Fresh air condition Maximum 30 °C and 60 % relative humidity

  6. Benefits • Top energy efficiency • Absolute consistency in process & products • Captivating quality • Outstanding hygiene Summary ofbenefits

  7. Benefits • Highly-insulated chamber with 82 mm-thick chamber elements insulated with CFC-free hard polyurethane foam reduces heat loss by up to 40 % compared to walls insulated with rockwool • The central circulation fan achieves a higher degree of efficiency than conventional individual fans • Our air change flap system enables us to reduce circulating air and thus save a significant amount of energy • The special dynamic form of air distribution minimizes the overall flow volume of the fan, so only low fan capacities are required • Pre-heating fresh air with the EcoCon heat recovery unit allows energy requirements to be reduced by up to another 30 % Top energyefficiency

  8. Benefits • Temperature and relative humidity are measured for optimum control of climatic conditions • The tried and tested air change flap system achieves dynamic air circulation which generates the same qualities as conventional horizontal flow systems even on products which are lying flat. This means the installation can be used for products which are both lying and hanging • A central heating unit reliably provides a constant climate throughout the chamber • Flow conditions are perfectly adapted to the different process condition by the radial circulation fan which has a frequency inverter to provide infinitely selectable speeds • Our consistent air flow minimizes colour differences between products Absolute consistency in process & products

  9. Benefits • The installation can be dismantled and can thus be used in a different location • We fit a 3-point latch to make the door absolutely smoke-proof Captivatingquality

  10. Benefits • Cleaning results are guaranteed to be reproducible with minimal use of chemicals by means of the automatic CIP system included in the scope of supply. This system can be linked to a customer's foam-cleaning system Outstanding hygiene

  11. Chamber structure Inner panels 1 mm 1.4571 (AISI 316TI) Wall and ceiling elements linked by screwed connection Outer panels 1mm 1.4301 (AISI 304) Chamber assembled from the inside out PU hard foam insulation (CFC-free) K value 0.3 Silicone seal on screwed connection 82 mm-thick chamber elements Wall and floor element linked by screwed connection U-profiles to reinforce the area of the chamber floor where the smoke trolleys run Option „Pagel“ concrete floor element (smoke trolleys of 350 kg upwards or for Installations let into the floor)

  12. Design • Chamber design single-row two-row • Machineposition attachedtorear wall attachedtoroof • Chamberwidth 1750 mm 1920 mm Individual design

  13. Air flow Dynamic circulationtoachievegreatconsistency

  14. Process scheme

  15. Options • EcoCon heat recovery • Different types of smoke generators • Central Managing and Documentation System • Ethernet connection • Compact installation chamber • Type of heating • Fully-automatic central cleaning system • Drain options • Entry options • Cold-smoking facility Different optionsfor individual design

  16. Options • Automatic floor conveyor • Arrangement of the machine • Door window • Chamber light • Baking facility • Steam Generator • Lifting door or roller shutter • Hanging trolleys Different optionsfor individual design

  17. Type of heating • Steam-heated • Direct/indirect gas-heated • Electrically-heated Options for individual design

  18. Drain options • Floor drain/gully • Siphon • Automatic door opener • Flap Options for individual design

  19. Entry options • Short entry ramp • Long entry ramp • Entry bridge Options for individual design

  20. Door options • Lifting door • Roller door Options for individual design

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