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Best Practices Software: Decision Tools for Industry

Best Practices Software: Decision Tools for Industry. Michaela Martin ORNL. Decision Tools for Industry. Motor Master+ 3.0 Pumping System Assessment Tool (PSAT) AIRMaster Steam System Scoping Tool http://www.oit.doe.gov/bestpractices/. Motor Master+ 3.0. Motor Master+ 3.0.

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Best Practices Software: Decision Tools for Industry

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  1. Best Practices Software: Decision Tools for Industry Michaela Martin ORNL

  2. Decision Tools for Industry • Motor Master+ 3.0 • Pumping System Assessment Tool (PSAT) • AIRMaster • Steam System Scoping Tool • http://www.oit.doe.gov/bestpractices/

  3. Motor Master+ 3.0

  4. Motor Master+ 3.0 • Purpose: Energy analysis of motors • Input • Capital and installation costs, financing details • Simplified electric rate schedules • Current motor inventory • Nameplate, full load data • Operating profiles • Field measurements • Catalog data (23 manufacturers, 25,000 motors)

  5. Motor Master+ 3.0 • Output • One-to-one motor comparison (SPB) • Batch analysis (group replacement, replace upon failure, don’t replace) • Life-cycle cost analysis

  6. Motor Master+ 3.0Manufacturers Data

  7. Motor Master+ 3.0Motor Inventory

  8. Motor Master+ 3.0One-to-One Comparison

  9. Motor Master+ 3.0One-to-One Comparison

  10. Pumping System Assessment Tool

  11. PSAT 2000 • Purpose: Prioritize options for pump and motor efficiency improvements • Input • Pump and motor nameplate data • Electricity rate, flat • Fluid flow rate and head (measured or desired) • Motor power or current and voltage (measured)

  12. PSAT 2000 • Output • Energy, demand, energy costs (flat rate) • Option 1: Existing pump, motor upgrade • Option 2: Pump upgrade, motor upgrade

  13. HI Pump Curve: Head vs. Flow

  14. HI Pump Curve: Eff. vs. Flow

  15. AIRMaster+ • Purpose: Evaluate savings potential for comp. air ECM’s • Input • Capital and installation costs, financing details • Simplified electric rate schedules • Air system description • pressure, acfm, storage capacity, end uses • Compressor definition (inventory) • nameplate, controls, performance • Catalog data (47 manufacturers, 1,300 compressors)

  16. AIRMaster+ • Output • Calculators • SCFM to ACFM, System Storage Capacity, compressor cycle time • Energy, demand and cost savings • 3 demand side measures • 5 supply side measures • Life-cycle cost analysis

  17. AIRMaster+Storage Capacity Calculator

  18. AIRMaster+End Use Data

  19. AIRMaster+Rotary Screw, 1-Stage Profile

  20. AIRMaster+ECM’s

  21. AIRMaster+ECM Savings Summary

  22. Steam System Scoping Tool • Qualitative steam system evaluation • Survey asks questions about steam costs, system and boiler operating practices, and steam end uses • Ranks client’s steam system against “Best Practices” systems • Excel spreadsheet format • Does not calculate energy or cost savings

  23. Decision Tools for Industry • Updates may be found at the Best Practices web site: • http://www.oit.doe.gov/bestpractices/

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