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PPW-GBv1-Indice11

PPW-GBv1-Indice11. THE COMPANY. Our business Jicey is the specialist and a worldwide leader in the field of precision shimming Jicey, has the widest range of shims (peelable, separable, ultra thin, solid) for a solution that satisfies your requirements perfectly

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PPW-GBv1-Indice11

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  1. PPW-GBv1-Indice11

  2. THE COMPANY • Our business • Jicey is the specialist and a worldwide leader in the field of precision shimming • Jicey, has the widest range of shims (peelable, separable, ultra thin, solid) for a solution that satisfies your requirements perfectly • Jicey manufactures more than 3 million adjustment shims a year • More than 5,000 customers throughout the world place their confidence in us and recognise us as the reference in this field

  3. PRECISION SHIMMING Aviation Civil Engineering Mechanical engineering Armaments Aerospace Railways Jicey adjustment shims are found in all branches of industry Transport

  4. PRECISION SHIMMING • Laminated peelable shimsA laminated peelable shim is made up of a stack of individual layers glued together over their complete surface area and forming a laminated block of compact appearance. The individual layers may be peeled off one at a time until the precise dimension required is obtained. • Viewtek laminated peelable shimsThese are laminated peelable shims in composite materials using a process for marking the thickness of the individual layers on the middle section of the part. By transparency, the thickness of the layer that is being peeled off should make it much easier to use. That reduces assembly times. • Bi-composed laminated peelable shimsBi-composition enables laminated peelable shims to be obtained that are made of layers of different thicknesses on each surface, marked by an exclusive colouring process. They enable the operator to carry out his adjustment by peeling off the thicker layers from one side and then peeling off a few thinner layers from the other. • Separable shimsSeparable shims are made up of a stack of individual layers stuck together by points of glue on the edge alone. The right thickness is done very easily by removing the layers by hand. Separable shims are mainly used for assemblies in difficult exterior situations. • Solid shimsSolid shims, whether ground or not, are used in all cases in which serious constraints apply • (vibration, traction, shearing or extremes of temperature). They are of extremely high precision, strictly made to measure and for immediate use on site. • Extra-thin shimsThese are solid shims that provide compensation of play that is often less than 1/10th of a • millimetre. Whatever their shape, these parts are machined which guarantees a very high precision part without any burrs.

  5. APPLICATIONS • Any mechanical assembly involves stresses, tolerances and clearances. The main function of the adjustment shim is to eliminate and compensate for them. • From the very unique shim to mass production, from made to measure to standards shims • From very large shims for offshore applications, to ultra-thin shims of a few millimetres for Aviation

  6. JICEY SHIMS IN AVIATION Several hundred Jicey adjustment shims are essential for the operation of all main mechanical systems of civil and military aircrafts. Cockpit Landing gear Exhaust Doors Air brakes Engines

  7. THE ADVANTAGES OF PEELABLE LAMINATED SHIMS • Savings in time and money can easily exceed 50% in relation to rectifying shims or machining special shims • Easy to cleave by hand for the composite materials or using a cutting tool for metal shims • Thickness of basic sheets: from 0.025 to 0.1mm • The sheets removed may be recovered to be used as single shims (composite) • High precision assembly, easy, instantaneous fit, no more down time in production

  8. Steel Alu. Brass Mylar Kapton Teflon Ceramic Titanium Stainless steel MylarViewtek THE PEELABLE LAMINATED SHIM An adjustment shim made of a laminated material consisting of a pile of very thin individual sheets assembled by bonding. It is very easy to peel off the basic sheets to obtain the precise required thickness. This process avoids the machining and rectification of solid shims or piles of metal foil thus avoiding deformation. Single composition Twin composition With solid portion With solid portion Materials (metal, composite or mixed metal & polymer) for anti-friction applications Althermill Alkomposit

  9. THE VIEWTEK PROCESS TM NEW EXCLUSIVE PATENTED MARKING • Immediate identification of the thickness of the sheet peeled off by transparency (the thickness of sheets is marked over the entire centre section of the shim) • A colour code is used for each available thickness (0.0250.050.10 mm) • Cleaving by hand with no tools • Time saving and very easy to use • Possibility of a twin composition of the shim: sheets of 0.025 on one side and 0.10 mm on the other, for example a sheet of 0.05 mm is removed

  10. THE ADVANTAGES OF COMPOSITES Low density (50% of aluminium) Thickness of basic individual sheets(0.025 to 0.10 mm) Excellent resistance to chemicals May be used as a shock absorber or anti-vibration filter Resistant to a wide range of temperatures:-70° to +220°C Avoids problems of fretting corrosion MYLAR with the Viewtek process 0.0250.050.10 mm Easy to bend and match the curves of the support Perfect for shimming & sealing issues Cleaving by hand Low cost of material

  11. OUR TECHNOLOGY application of adhesive or gluingAdhesive is applied continuously in layer of negligible thickness using a special process developed by the Jicey R&D department, to ensure perfect alignment of the finished parts. High precision machining and cutting Jicey designs and manufactures its own cutting tools served by a wide range of mechanical or hydraulic presses, whether automatic or not, the power of which varies from between 10 to 200 tonnes. Jicey also employs the most modern laser and water jet cutting techniques and the electro-erosion metal working process, within the framework of partnerships.

  12. QUALITY CONTROL The dimensional inspection Jicey inspects its parts on a 2D video measuring table (900 x 600 mm) with a precision to less than 0.01mm. These measurements are taken without contact, which allows us to measure non-rigid materials or basic sheets of laminated materials without deforming parts. TraceabilityJicey offers several forms of traceability with the issue of certificates of conformity, analysis of metals and the dimensional inspection of parts.Traceability is recorded systematically over a period of 2 months or 15 years as an option. Delegation of inspection, approval of suppliersJicey has obtained the approval and delegation of inspection from many prestigious industrial companies.

  13. QUALITY ASSURANCE Quality at all stages of manufacturing Jicey has developed strict quality assurance procedures.Our system, which is based on the reference standard ISO 9000 and is supplemented by the EN / AS 9100 requirements in the aviation field, is the guaranteed of your safety. Customer satisfaction Jicey performs quality control on all its products and the rate of returns from customers measured over the last few years is well below 0.1% ISO 9001:2000 N°1996/6468aEN 9100 : 2003/S1 N° 2006/26196

  14. JICEY PLUSES TO SERVE YOU BETTER Marking The protection of parts Blister packing Optimised shipping and fast delivery

  15. THE CUSTOMER WEB SERVICE www.Jicey.com A complete internet site with all the necessary information concerning the company and its products. It is possible to request estimates or additional information. A specific, protected customer interface to be able to monitor the status of your orders, shipments and all your customer information, at all times.

  16. STATIC SEALING Our solutions An essential component, on which the operation and safety of entire installations depend. The seal should be defined during the design stage of the product, taking all operating conditions into account. That is why Jicey designed flat static seals using materials or combinations of materials that correspond exactly to your operating conditions and often extreme requirement criteria. Choosing the right sealThis means selecting the right material (elastomer, cork, paper, asbestos-free, metalloplastics, metals) and the right thickness to ensure reliability which makes the difference.

  17. EXPORT TURNOVER • ever increasing turnover • +5% in 2005 in relation to 2004 • 47% of turnover generated with exports,+13%in 2005 in relation to 2004

  18. OUR REFERENCES GOODRICH GRÄSSNER GROUPE INTERTECHNIQUE HIBON G. POMPES HINDUSTAN AERO HISPANO SUIZA HUREL HISPANO ICBT JOHN DEERE France KELLER KUHN SA LEROY SOMER LIEBHERR AEROSPACE LISI AEROSPACE MAN TURBOMACHINEN MATRA DEFENSE MBK MESSIER BUGATI AEROSPATIALE AIRBUS INDUSTRIE ASEMIA ASCO AUXILEC BRITISH AEROSPACE CATERPILLAR CIT ALCATEL DASSAULT AVIATION DCN DRESSER RAND EMBRAER EUROCOPTER EUROCOPTER Deustshland FEDERAL MOGUL ALSTOM GEORG FISHER GIAT INDUSTRIES MESSIER DOWTY MICROTURBO MICHELIN NEOPOST POCLAIN HYDRAULICS POTEZ PRÜFTECHNIK RATIER FIGEAC RATP REEL RENAULT SAB WABCO SAGEM SAMM SCHNEIDER ELECTRIC SEMT PIELSTICK SEXTANT SIDEL SNCF SNECMA THERMODYNE THF THOMSON CSF VOITH WABCO France WILHELM VOGEL WESTINGHOUSE WESTLAND SITEC … More than 5,000 companies throughout the world put their trust in Jicey

  19. JICEY is relocating in 2006 Looking ahead to 2006, Jicey will be setting itself up at Houdan in the Yvelines. This relocation will coincide with the company's 60th anniversary and will mark a future turning point for Jicey

  20. For further information, please log on to our web site: www.Jicey.com JICEY SA 27-31 rue d’Estienne d’Orves 78221 Viroflay Cedex Tel. +33 (0)1 39 07 10 40 Fax +33 (0)1 30 24 31 87

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