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ZAMBONI. Zippy Aerospace Module Broadcasting Observed Not-so-bad Images Fall Design Review Harrington Hall, Room 218. Design Team. Mechanical Engineering Jon Fargo Katie Kirchner Andrea Mattern Electrical Engineering Mike Hoffmann Jon Lovseth Chris Schmidt Jason Senti
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ZAMBONI Zippy Aerospace Module Broadcasting Observed Not-so-bad Images Fall Design Review Harrington Hall, Room 218 10 October 2002
DesignTeam Mechanical Engineering Jon Fargo Katie Kirchner Andrea Mattern Electrical Engineering Mike Hoffmann Jon Lovseth Chris Schmidt Jason Senti Warren Wambsganss Not-so-bad Faculty Arnie Johnson Richard Schultz Will Semke Chang-Hee Won 10 October 2002
UND Vision 1. Moored Balloon 2. Free Balloon 4. AgCam (ISS) & CubeSat • AEROCam 2000 2000-2001 2001-2002 2002-beyond 10 October 2002
What is a CubeSat Idea originated at Stanford University by Professor Robert Twiggs California Poly responsible for launch integration Size ~ 10 cm (4”) Cube Mass ~ 1 kg 10 October 2002
Mission • Successfully build and launch a CubeSat • Transmit a single digital image from space and receive the image on Earth 10 October 2002
Goal Orbit Earth for approximately 8 months Transmit numerous digital images to Earth Transmit health/status data to Earth Transmit data from a commercial/ government sponsored payload to Earth 10 October 2002
Launch Expected early 2004 launch 800 kilometer orbit Approximately $80,000 Rent space for government/industry payload Alumni support: “Decameter for a Dollar” campaign 10 October 2002
System Overview 10 October 2002
JonFargo 10 October 2002
DesignSpecs Requirements Mass not to exceed 2 kg Center of mass within 2 cm of the geometric center Structure Material: Aluminum 6061 Testing Vibration qualification test Thermal test Vibration acceptance test Integration 10 October 2002
Mass Budget oz. gm. 10 October 2002
Mass Budget 10 October 2002
SizeBudget Total volume available = 10 *10*20 cm = 2000 cm^3 Total Volume Used = 680.3 cm^3 66% Volume Remaining Does not include wires and other misc. connections 10 October 2002
P-Pod Aluminum 7075-T6 Spring Deployed Thermal line cutter actuator Railings Interface port (access CubeSat in deployer) 10 October 2002
Testpod Internal dimensions same as launcher tube Will accommodate double and triple cubes Designed and manufactured at UND 10 October 2002
Testpod Launch condition testing Needs two mounting plates Bolts to shaker table 10 October 2002
Prototypes Rapid prototyping machine Full size and scale models ABS plastic 10 October 2002
WarrenWambsganss 10 October 2002
Why Attitude Control? Alignment with the Earth’s magnetic field Picture footprint 10 October 2002
Attitude Control Magnetic torque rods Uses magnetic torque to point satellite Gravity gradient Uses boom (weight) to align with Earth’s gravity gradient Magnetic alignment Makes use of a magnet to align with the Earth’s magnetic field Decreasing Complexity Active Passive 10 October 2002
Active Control Relies on global position system data (GPS) Cannot obtain unlocked GPS module 10 October 2002
Magnetic Alignment Extremely strong Rare-Earth magnets Larger magnets produce more torque Probability of “seeing” Earth increases from 95.88% to 99.25% at 800 km orbit 10 October 2002
Magnetic Testing Helmholtz Coil • Constant magnetic field near center • Used to determine magnetic torque 10 October 2002
SolarCells GaAs – Galium Arsenide Most common in space High efficiency 10 October 2002
Solar Cell Circuitry • Used to control charging of system batteries • Constantly monitors output of solar cells 10 October 2002
JonLovseth 10 October 2002
Components Camera: Olympus D-360L Microcontroller: MSP430F149 TNC: PicoPacket Radio: Yaesu Vx-1R Hamster: for power 10 October 2002
Interface 02000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D831805FFFF 1B5306000011020000001300 1B43060000040C0000001000 1B43060000040B0000000F00 1B4303000202000400 00 02000008FF08FF4402851234AB386510D0385610834D831805… Fullpic3 06 05 15 06 02000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D831805FFFF 02000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D83180502000008FF08FF4402851234AB386510D0385610834D831805FFFF 02000008FF08FF4402851234AB386510D0385610834D831805… 02000008FF08FF4402851234AB386510D0385610834D831805… Subliminal Message 10 October 2002
Not-so-badImages Thumbnail 4kbytes SQ resolution 50-64kbytes 10 October 2002
MikeHoffmann 10 October 2002
Ground Station Data received in hexadecimal Contains header and footer information (must be parsed) 10 October 2002
Image Reception Header and footer analyzed to determine how to process image Remaining image data is output as a viewable JPEG image 10 October 2002
camera computer computer chip TNC TNC Demo ZAMBONI (Space) Ground Station 10 October 2002
JasonSenti 10 October 2002
STK Simulation • Satellite Tool Kit: Used for simulating space satellite missions • STK provides an analytical engine to produce 2-D map and 3-D simulations 10 October 2002
STK Simulation 3D Simulation of Launch and “P-Pod” Ejection **Video Removed for Website Version** 10 October 2002
STK Simulation 3D Simulation of ZAMBONI’s Orbit **Video Removed for website version** 10 October 2002
KatieKirchner 10 October 2002
Testing Shaker Table: MB Dynamics C10E shaker & M6K amplifier system 10 October 2002
Testing Cold Thermal Testing Standard 5.0 cu. ft freezer Desired temp: -40 C Achievable temp: -32 C Relay equipped for DAQ card control 10 October 2002
Testing Vacuum Chamber • Custom built with acrylic • 5.5” inside diameter • Over 700 lbs of force on blind plates • Can achieve vacuum of less than 0.2 inches of mercury 10 October 2002
AIAA American Institute of Aeronautics and Astronautics Unites UND Aerospace, Space Studies, and Engineering students Access to UND Student Organization funding Tentative UND AIAA Student Branch, January 2003 10 October 2002
ChrisSchmidt 10 October 2002
USSS 2002 University Space Systems Symposium November 8-10, 2002 University of Hawaii-Manoa Attendees: Jon Fargo Jon Lovseth Chris Schmidt Jason Senti Chang-Hee Won 10 October 2002
CubeSat Benefits Low cost Workforce training Recruitment New space technology Educational outreach Challenging, motivational, educational 10 October 2002
Special Thanks Dr. John Ettling, V.P. of Academic Affairs and Provost Prof. Arnie Johnson, Chair of Electrical Engineering Dr. Donald Moen, P.E., Chair of Mechanical Engineering Dr. John Watson, Dean School of Engineering and Mines Dr. Shanaka de Silva, North Dakota Space Grant Intercollegiate Academics Fund (VPAA’s Office) 10 October 2002